Lubricant injection for a screw compressor

Patent metadata

Field	Value
Publication number	US-10876531-B2
Application number	US-201816232717-A
Country	US
Kind code	B2
Filing date	Dec 26, 2018
Priority date	Dec 26, 2018
Publication date	Dec 29, 2020
Grant date	Dec 29, 2020

Abstract

A screw compressor, refrigerant circuit, lubrication method are disclosed. The screw compressor includes a suction inlet that receives a working fluid to be compressed. A compression mechanism is fluidly connected to the suction inlet. A discharge outlet is fluidly connected to the compression mechanism that outputs the working fluid following compression by the compression mechanism. The screw compressor includes a slide valve that is movable between a first position and a second position. The first position corresponds to a high volume ratio and the second position corresponds to a low volume ratio. The slide valve includes a plurality of lubricant passageways selectively connectable to a lubricant source. A first of the plurality of lubricant passageways is configured to be selected to provide lubricant at the high volume ratio, and a second of the plurality of lubricant passageways is configured to be selected to provide lubricant at the low volume ratio.

First claim

What is claimed is:

1. A screw compressor, comprising:
a suction inlet that receives a working fluid to be compressed;
a compression mechanism fluidly connected to the suction inlet that compresses the working fluid, the compression mechanism including at least one helical rotor;
a discharge outlet fluidly connected to the compression mechanism that outputs the working fluid following compression by the compression mechanism; and
a slide valve, wherein the slide valve is movable between a first position and a second position, the first position corresponding to a first volume ratio and the second position corresponding to a second volume ratio that is lower than the first volume ratio, the slide valve including a plurality of lubricant passageways selectively connectable to a lubricant source, a first of the plurality of lubricant passageways configured to be selected to provide lubricant at the first volume ratio, a second of the plurality of lubricant passageways configured to be selected to provide lubricant at the second volume ratio, and the first and the second of the plurality of lubricant passages being fluidly independent from each other in the slide valve.

2. The screw compressor of claim 1 , wherein the slide valve is moved between the first position and the second position based on a differential pressure ratio between the suction inlet and the discharge outlet.

3. The screw compressor of claim 1 , wherein the first of the plurality of lubricant passageways has a first diameter and the second of the plurality of lubricant passageways has a second diameter.

4. The screw compressor of claim 1 , wherein
in the first position, the first of the plurality of lubricant passageways is fluidly connected to the lubricant source, and the second of the plurality of lubricant passageways is not aligned with a lubricant passage for the lubricant source, and
in the second position, the second of the plurality of lubricant passageways is fluidly connected to the lubricant source, and the first of the plurality of lubricant passageways is not aligned with the lubricant passage for the lubricant source.

5. The screw compressor of claim 1 , wherein each of the plurality of lubricant passageways are angled relative to an inlet of the each of the plurality of lubricant passageways.

6. The screw compressor of claim 1 , wherein
in the first position, the first of the plurality of lubricant passageways provides lubricant at a location that is relatively closer to a discharge end of the screw compressor than to a suction end of the screw compressor, and
in the second position, the second of the plurality of lubricant passageways provides lubricant at a location that is relatively closer to the suction end of the screw compressor than to the discharge end of the screw compressor.

7. A refrigerant circuit, comprising:
a compressor, a condenser, an expansion device, and an evaporator fluidly connected; and
a lubricant source selectively connectable to the compressor;
wherein the compressor includes:
a suction inlet that receives a working fluid to be compressed,
a compression mechanism fluidly connected to the suction inlet that compresses the working fluid, the compression mechanism including at least one helical rotor,
a discharge outlet fluidly connected to the compression mechanism that outputs the working fluid following compression by the compression mechanism, and
a slide valve, wherein the slide valve is movable between a first position and a second position, the first position corresponding to a first volume ratio and the second position corresponding to a second volume ratio that is lower than the first volume ratio, the slide valve including a plurality of lubricant passageways selectively connectable to the lubricant source, a first of the plurality of lubricant passageways configured to be selected to provide lubricant at the first volume ratio, a second of the plurality of lubricant passageways configured to be selected to provide lubricant at the second volume ratio, and the first and the second of the plurality of lubricant passages being fluidly independent from each other in the slide valve.

8. The refrigerant circuit of claim 7 , wherein the slide valve is moved between the first position and the second position based on a differential pressure ratio.

9. The refrigerant circuit of claim 7 , wherein the first of the plurality of lubricant passageways has a first diameter and the second of the plurality of lubricant passageways has a second diameter.

10. The refrigerant circuit of claim 7 , wherein
in the first position, the first of the plurality of lubricant passageways is fluidly connected to the lubricant source, and the second of the plurality of lubricant passageways is not aligned with a lubricant passage for the lubricant source, and
in the second position, the second of the plurality of lubricant passageways is fluidly connected to the lubricant source, and the first of the plurality of lubricant passageways is not aligned with the lubricant passage for the lubricant source.

11. The refrigerant circuit of claim 7 , wherein each of the plurality of lubricant passageways are angled relative to an inlet of the each of the plurality of lubricant passageways.

12. The refrigerant circuit of claim 7 , wherein
in the first position, the first of the plurality of lubricant passageways provides lubricant at a location that is relatively closer to a discharge end of the screw compressor than to a suction end of the screw compressor, and
in the second position, the second of the plurality of lubricant passageways provides lubricant at a location that is relatively closer to the suction end of the screw compressor than to the discharge end of the screw compressor.

13. The refrigerant circuit of claim 7 , wherein the lubricant source is a lubricant separator.

14. The refrigerant circuit of claim 13 , wherein the lubricant separator is a high pressure lubricant separator including a lubricant at or near a discharge pressure.

15. A method for injecting lubricant to a compression chamber in a variable volume ratio screw compressor, comprising:
aligning a first of a plurality of lubricant passageways in a slide valve of the screw compressor so that the first of the plurality of lubricant passageways is fluidly connected to a lubricant source of the screw compressor when the slide valve is in a first position; and
aligning a second of the plurality of lubricant passageways in the slide valve of the screw compressor so that the second of the plurality of lubricant passageways is fluidly connected to the lubricant source of the screw compressor when the slide valve is in a second position, and the first and the second of the plurality of lubricant passages being fluidly independent from each other in the slide valve.

16. The method of claim 15 , wherein in the first position, the method includes operating the screw compressor at a first volume ratio, and operating the screw compressor at a second volume ratio that is less than the first volume ratio.

17. The method of claim 15 , wherein in the first position, the method includes providing lubricant from the lubricant source to a location that is relatively closer to a discharge end of the screw compressor than a suction end of the screw compressor.

18. The method of claim 15 , wherein in the second position, the method includes providing lubricant from the lubricant source to a location that is relatively closer to a suction end of the screw compressor than a discharge end of the screw compressor.

Assignees

• Trane Int Inc

Inventors

• Novak Keith Adam
• Scala Alberto
• Hagen Timothy S
• Hemmersbach Brian

Classifications

• F25B43/02

  for separating lubricants from the refrigerant · CPC title

• F04C18/16 Primary

  with helical teeth, e.g. chevron-shaped, screw type {(for non-parallel axes of movement F04C18/48)} · CPC title

• F25B13/00

  Compression machines, plants or systems, with reversible cycle (defrosting cycles F25B47/02) · CPC title

• F04C2210/14

  Lubricant · CPC title

• F04C29/0014

  with control systems for the injection of the fluid · CPC title