Exhaust gas purification device, corresponding control process

Patent metadata

Field	Value
Publication number	US-10876455-B2
Application number	US-201815946005-A
Country	US
Kind code	B2
Filing date	Apr 5, 2018
Priority date	Apr 7, 2017
Publication date	Dec 29, 2020
Grant date	Dec 29, 2020

Abstract

The exhaust gas purification device for a vehicle comprises an exhaust gas purification member having a plurality of longitudinal circulation channels for the circulation of the exhaust gases, with each circulation channel having a free section. The device further includes a heater, comprised of a plurality of electrically conducting resistive wires engaged longitudinally each in one or several circulation channels, and a power source of the resistive wires. The resistive wires that are engaged in a same circulation channel occupy a total section smaller than 25% of the free section of the circulation channel.

First claim

The invention claimed is:

1. An exhaust gas purification device for a vehicle, the exhaust gas purification device comprising:
an exhaust gas purification member having a plurality of longitudinal circulation channels to circulate exhaust gases, each circulation channel having a free section, and wherein each circulation channel is open at its opposite longitudinal ends;
a heater, comprising a plurality of electrically conducting resistive wires engaged longitudinally each in one or several circulation channels and a power source of the resistive wires, the resistive wires engaged in a same circulation channel occupying a total section smaller than 25% of the free section of the circulation channel; and
the exhaust gas purification member has an upstream face by which the exhaust gases penetrate the exhaust gas purification member and a downstream face by which the exhaust gases leave the exhaust gas purification member, the circulation channels extending longitudinally from the upstream face to the downstream face, the or each resistive wire being arranged in an S shape and comprising a plurality of successive longitudinal segments connected to one another by switchbacks, each longitudinal segment extending in one of the circulations channels from the upstream face up to the downstream face.

2. The device according to claim 1 , wherein at least 40% of the circulation channels are traveled by at least one resistive wire.

3. The device according to claim 1 , wherein each resistive wire does not include an electrically insulating layer.

4. The device according to claim 1 , wherein any two successive longitudinal segments of a same resistive wire are engaged in different circulation channels.

5. The device according to claim 1 , wherein each circulation channel contains no more than a single longitudinal segment.

6. The device according to claim 1 , wherein the power source comprises at least one first distributor at a first electric potential and at least one second distributor at a second electric potential, one of the first and second distributors is mounted on the upstream face and the other of the first and second distributors is mounted on the downstream face, at least some of the resistive wires each being electrically connected by an upstream end to the or one of the first distributors and by a downstream end to the or one of the second distributors, the at least one first distributor is a strip and the at least one second distributor is a strip, the largest part of the strips extending in a same main direction, the resistive wires connected to the strips being arranged in a plane perpendicular to the main direction.

7. The device according to claim 1 , wherein the ends of the circulation channels are reinforced.

8. A vehicle exhaust line comprising:
an exhaust gas purification device that comprises an exhaust gas purification member having a plurality of longitudinal circulation channels to circulate exhaust gases, each circulation channel having a free section, and wherein each circulation is open at its opposite longitudinal ends;
a heater, comprising a plurality of electrically conducting resistive wires engaged longitudinally each in one or several circulation channels and a power source of the resistive wires, the resistive wires engaged in a same circulation channel occupying a total section smaller than 25% of the free section of the circulation channel; and
the exhaust gas purification member has an upstream face by which the exhaust gases penetrate the exhaust gas purification member and a downstream face by which the exhaust gases leave the exhaust gas purification member, the circulation channels extending longitudinally from the upstream face to the downstream face, the or each resistive wire being arranged in an S shape and comprising a plurality of successive longitudinal segments connected to one another by switchbacks, each longitudinal segment extending in one of the circulation channels from the upstream face up to the downstream face.

9. The vehicle exhaust line according to claim 8 , wherein the longitudinal segments of each resistive wire extend each along a whole longitudinal length of a corresponding circulation channel.

10. The vehicle exhaust line according to claim 8 , wherein opposite ends of each longitudinal segment extend one beyond the upstream face and the other beyond the downstream face.

11. The vehicle exhaust line according to claim 8 , wherein the switchbacks have a curved U-shaped such that successive longitudinal segments in the circulation channels are connected to one another by the switchbacks to form the S shape.

12. The device according to claim 1 , wherein the longitudinal segments of each resistive wire extend each along a whole longitudinal length of a corresponding circulation channel.

13. The device according to claim 1 , wherein opposite ends of each longitudinal segment extend one beyond the upstream face and the other beyond the downstream face.

14. The vehicle exhaust line according to claim 1 , wherein the switchbacks have a curved U-shaped such that successive longitudinal segments in the circulation channels are connected to one another by the switchbacks to form the S shape.

15. An exhaust gas purification device for a vehicle, the exhaust gas purification device comprising:
an exhaust gas purification member having a plurality of longitudinal circulation channels to circulate exhaust gases, each circulation channel having a free section;
a heater, comprising a plurality of electrically conducting resistive wires engaged longitudinally each in one or several circulation channels and a power source of the resistive wires, the resistive wires engaged in a same circulation channel occupying a total section smaller than 25% of the free section of the circulation channel;
the exhaust gas purification member has an upstream face by which the exhaust gases penetrate the exhaust gas purification member and a downstream face by which the exhaust gases leave the exhaust gas purification member, the circulation channels extending longitudinally from the upstream face to the downstream face, the or each resistive wire being arranged in an S shape and comprising a plurality of successive longitudinal segments connected to one another by switchbacks, each longitudinal segment extending from the upstream face to the downstream face; and
wherein the power source comprises at least one first distributor at a first electric potential and at least one second distributor at a second electric potential, one of the first and second distributors is mounted on the upstream face and the other of the first and second distributors is mounted on the downstream face, at least some of the resistive wires each being electrically connected by an upstream end to the or one of the first distributors and by a downstream end to the or one of the second distributors, the at least one first distributor is a strip and the at least one second distributor is a strip, the largest part of the strips extending in a same main direction, the resistive wires connected to the strips being arranged in a plane perpendicular to the main direction.

Assignees

• Faurecia Systemes Dechappement

Inventors

• Bartolo Xavier

Classifications

• F01N3/2013 Primary

  using electric or magnetic heating means · CPC title

• F01N3/24 Primary

  characterised by constructional aspects of converting apparatus (filtering in combination with catalytic reactors F01N3/035) · CPC title

• Y02T10/12

  Improving ICE efficiencies · CPC title

• F01N3/28

  Construction of catalytic reactors · CPC title

• F01N3/2828

  Ceramic multi-channel monoliths, e.g. honeycombs · CPC title