Degradable wellbore isolation devices with varying fabrication methods
US-2016201425-A1 · Jul 14, 2016 · US
US10876374B2 · US · B2
| Field | Value |
|---|---|
| Publication number | US-10876374-B2 |
| Application number | US-201816193675-A |
| Country | US |
| Kind code | B2 |
| Filing date | Nov 16, 2018 |
| Priority date | Nov 16, 2018 |
| Publication date | Dec 29, 2020 |
| Grant date | Dec 29, 2020 |
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A downhole apparatus for use in a tubular can include: a mandrel having a first end shoulder; a first slip disposed on the mandrel adjacent the first end shoulder and abutting against a mule shoe; a cone disposed on the mandrel adjacent the first slip and movable relative to the first end shoulder to engage the first slip toward the tubular; a seal element disposed on the mandrel adjacent the cone and being expandable outward from the mandrel; and wherein at least one component selected from the group consisting of the mandrel, the first slip, the cone, the seal element, and the mule shoe is a filler-doped degradable component that comprise a degradable material and a filler.
Opening claim text (preview).
The invention claimed is: 1. A downhole apparatus for use in a tubular, the downhole apparatus comprising: a mandrel having a first end shoulder; a first slip disposed on the mandrel adjacent the first end shoulder and abutting against a mule shoe; a cone disposed on the mandrel adjacent the first slip and movable relative to the first end shoulder to engage the first slip toward the tubular; a seal element disposed on the mandrel adjacent the cone and being expandable outward from the mandrel; and wherein at least one component selected from the group consisting of the mandrel, the first slip, the cone, the seal element, and the mule shoe is a first filler-doped degradable component that comprise a degradable material and a filler, and wherein the apparatus further comprises a ball for actuating the downhole apparatus, and wherein the ball is a second filler-doped degradable component. 2. The downhole apparatus of claim 1 , wherein the filler is dispersed in the degradable material. 3. The downhole apparatus of claim 1 , wherein the filler is a preform encased with the degradable material. 4. The downhole apparatus of claim 1 , wherein the filler is at 10 vol % to 80 vol % of the filler-doped degradable component. 5. The downhole apparatus of claim 1 , wherein the filler is at 50 vol % to 80 vol % of the filler-doped degradable component. 6. The downhole apparatus of claim 1 , wherein the filler comprises one or more selected from the group consisting of: glass beads, hollow glass beads, sand, aluminum oxide particles, aluminum oxide particles, silicon carbide particles, tungsten carbide particles, and a combination thereof. 7. The downhole apparatus of claim 1 , wherein the filler comprises one or more selected from the group consisting of: calcium carbonate, benzoic acid, magnesium oxide, sodium bicarbonate, sodium chloride, potassium chloride, calcium chloride, ammonium sulfate, and a combination thereof. 8. The downhole apparatus of claim 1 , wherein the filler comprises one or more selected from the group consisting of: titanium particles, platinum particles, rhodium particles, gold particles, gold-platinum alloy particles, silver particles, and a combination thereof. 9. The downhole apparatus of claim 1 , wherein the filler comprises one or more selected from the group consisting of: low-density polyethlyene, high density polyethylene, polypropylene, polyethlyene oxide, polypropylene oxide, polytetrafluoroethylene, phenolic resins, polyether ether ketone, nylon, and a combination thereof. 10. The downhole apparatus of claim 1 , wherein the degradable material comprises one or more selected from the group consisting of: polylactic acid (PLA), polyglycolic acid (PGA), lactic acid/glycolic acid copolymer (PLGA), polyvinyl alcohol, polysaccharides, starches, polyanhydrides, polyorthoesters, polycaprolactones, and a combination thereof. 11. The downhole apparatus of claim 1 , wherein the degradable material comprises one or more selected from the group consisting of: nickel, nickel-copper alloys, nickel-chromium alloys, aluminum, aluminum alloys, copper, copper alloys, chromium, tin, tin alloys, iron, iron alloys, zinc, zinc alloys, magnesium, magnesium alloys, beryllium, beryllium alloys, calcium alloys, and a combination thereof. 12. The downhole apparatus of claim 1 , wherein at least one component is at least two components and the at least two components have different fillers. 13. The downhole apparatus of claim 1 , wherein at least one component is at least two components and the at least two components have different volume percents of fillers. 14. The downhole apparatus of claim 1 , wherein at least one component is at least two components and the at least two components have different degradable materials. 15. A method comprising: placing a downhole apparatus in a tubular downhole of a desired fracturing zone, wherein the downhole apparatus comprises: a mandrel having a first end shoulder; a first slip disposed on the mandrel adjacent the first end shoulder and abutting against a mule shoe; a cone disposed on the mandrel adjacent the first slip and movable relative to the first end shoulder to engage the first slip toward the tubular; a seal element disposed on the mandrel adjacent the cone and being expandable outward from the mandrel; and wherein at least one component selected from the group consisting of the mandrel, the first slip, the cone, the seal element, and the mule shoe is a first filler-doped degradable component that comprise a degradable material and a filler, and wherein the apparatus further comprises a ball for actuating the downhole apparatus, and wherein the ball is a second filler-doped degradable component; supplying a signal to the downhole apparatus causing the seal element to expand outward from the mandrel; performing a fracturing operation in the desired fracturing zone; and, allowing the filler-doped degradable component to degrade. 16. The method of claim 15 , wherein the filler is dispersed in the degradable material. 17. The method of claim 15 , wherein the filler is a preform encased with the degradable material. 18. The method of claim 15 , wherein the filler is at 10 vol % to 80 vol % of the filler-doped degradable component. 19. A downhole apparatus for use in a tubular, the downhole apparatus comprising: a mandrel having a first end shoulder; a first slip disposed on the mandrel adjacent the first end shoulder and abutting against a mule shoe; a cone disposed on the mandrel adjacent the first slip and movable relative to the first end shoulder to engage the first slip toward the tubular; a seal element disposed on the mandrel adjacent the cone and being expandable outward from the mandrel; and wherein at least one component selected from the group consisting of the mandrel, the first slip, the cone, the seal element, and the mule shoe is a filler-doped degradable component that comprise a degradable material and a filler, and wherein the filler is a preform encased with the degradable material. 20. A method comprising: placing a downhole apparatus in a tubular downhole of a desired fracturing zone, wherein the downhole apparatus comprises: a mandrel having a first end shoulder; a first slip disposed on the mandrel adjacent the first end shoulder and abutting against a mule shoe; a cone disposed on the mandrel adjacent the first slip and movable relative to the first end shoulder to engage the first slip toward the tubular; a seal element disposed on the mandrel adjacent the cone and being expandable outward from the mandrel; and wherein at least one component selected from the group consisting of the mandrel, the first slip, the cone, the seal element, and the mule shoe is a filler-doped degradable component that comprise a degradable material and a filler, and wherein the filler is a preform encased with the degradable material; supplying a signal to the downhole apparatus causing the seal element to expand outward from the mandrel; performing a fracturing operation in the desired fracturing zone; and, allowing the filler-doped degradable component to degrade.
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