Unbonded loosefill insulation

Patent metadata

Field	Value
Publication number	US-10876286-B2
Application number	US-201916564173-A
Country	US
Kind code	B2
Filing date	Sep 9, 2019
Priority date	Jan 11, 2016
Publication date	Dec 29, 2020
Grant date	Dec 29, 2020

Abstract

A loosefill insulation installation includes a loosefill insulation material made from fiberglass fibers. The loosefill insulation material unexpectedly has improved thermal performance, even though the amount of mineral oil applied to the fiberglass fibers is reduced. For example, the fiberglass fibers can be coated with a mineral oil in an amount that is between 0.1% and 0.6% of the weight of the fiberglass fibers, such as about 0.375%.

First claim

The invention claimed is:

1. A loosefill insulation installation comprising:
a loosefill insulation material made from fiberglass fibers;
wherein the loosefill insulation material has an average installed thickness of at least 10.5 inches;
wherein the average thermal resistance (R) of the installed thickness of the loosefill insulation material is greater than or equal to 30;
wherein the average density of the loosefill insulation material is less than or equal to 0.485 pounds per cubic foot; and
wherein the fiberglass fibers are coated with a mineral oil in an amount that is between 0.1% and 0.6% of the weight of the fiberglass fibers.

2. The loosefill insulation installation of claim 1 , wherein the average density of the loosefill insulation material is less than or equal to 0.472 pounds per cubic foot.

3. The loosefill insulation installation of claim 1 , wherein the fiberglass fibers comprise a combination of two or more of SiO 2 , Al 2 O 3 , CaO, MgO, B 2 O 3 , Na 2 O, K 2 O, and Fe 2 O 3 .

4. The loosefill insulation installation of claim 1 , wherein the mineral oil is between 0.2% and 0.5% of the weight of the fiberglass fibers.

5. The loosefill insulation installation of claim 4 , wherein the mineral oil is a blend of light and heavy paraffinic oils.

6. The loosefill insulation installation of claim 4 , wherein the mineral oil has a viscosity of less than or equal to 20 cST at 40 degrees centigrade, and less than or equal to 50 cST at 20 degrees centigrade.

7. The loosefill insulation installation of claim 4 , wherein the mineral oil has a pour point that is in the range of −10 degrees Fahrenheit to 0 degrees Fahrenheit.

8. The loosefill insulation installation of claim 4 , wherein the mineral oil has a flash point that is below or equal to 365 degrees Fahrenheit.

9. The loosefill insulation installation of claim 1 , wherein a ratio of the thermal conductivity of the loosefill insulation installation to an ideal batt having the same density as the average density of the loosefill insulation material is between one and 1.5.

Assignees

• Owens Corning Intellectual Capital Llc

Inventors

• Evans Michael
• Evans James Justin
• Gavin Patrick M
• Schmitt Steven
• Newell Tim
• Downey William E
• Wiechert Kenneth J
• Depenhart Justin
• Cook David Michael

Classifications

• E04D13/1668 Primary

  the insulating material being masses or granules applied in situ · CPC title

• E04B1/78 Primary

  Heat insulating elements {(E04B1/7662 takes precedence)} · CPC title

• E04B1/7658

  comprising fiber insulation, e.g. as panels or loose filled fibres · CPC title