Bugphobic and icephobic compositions with liquid additives

Patent metadata

Field	Value
Publication number	US-10876025-B2
Application number	US-201715727669-A
Country	US
Kind code	B2
Filing date	Oct 9, 2017
Priority date	Mar 14, 2014
Publication date	Dec 29, 2020
Grant date	Dec 29, 2020

Abstract

Some variations provide a composition comprising: a first solid material and a second solid material that are chemically distinct and microphase-separated; and at least one liquid selectively absorbed into either of the first solid material or the second solid material. The first and second solid materials are preferably present as phase-separated regions of a copolymer, such as in a segmented copolymer (e.g., a urethane-urea copolymer). The liquid may be a freezing-point depressant for water. For example, the liquid may be selected from methanol, ethanol, isopropanol, ethylene glycol, propylene glycol, or glycerol. The liquid may be a lubricant. For example, the liquid may be selected from fluorinated oils, siloxanes, petroleum-derived oils, mineral oil, or plant-derived oils. The liquid may consist of or include water. The liquid may be an electrolyte. For example, the liquid may be selected from poly(ethylene glycol), ionic liquids, dimethyl carbonate, diethyl carbonate, or methyl ethyl dicarbonate.

First claim

What is claimed is:

1. A composition comprising:
a first solid material and a second solid material that are chemically distinct, wherein said first solid material and said second solid material are microphase-separated on a microphase-separation length scale from about 0.2 microns to about 500 microns, wherein said first solid material and said second solid material have different surface energies, wherein one of said first solid material and said second solid material is a hydrophobic material, and the other of said first solid material and said second solid material is a hydrophilic or hygroscopic material, and wherein said first solid material and said second solid material are both present as phase-separated regions of a segmented copolymer; and
at least one liquid selectively absorbed, with a selectivity of at least 60%, into either of said first solid material or said second solid material.

2. The composition of claim 1 , wherein said liquid is a freezing-point depressant for water.

3. The composition of claim 2 , wherein said liquid is selected from the group consisting of methanol, ethanol, isopropanol, ethylene glycol, propylene glycol, glycerol, poly(ethylene glycol), and combinations, isomers, or homologous species thereof.

4. The composition of claim 1 , wherein said liquid is a lubricant.

5. The composition of claim 4 , wherein said liquid is selected from the group consisting of fluorinated oils, fluorocarbon ether polymers of polyhexafluoropropylene, siloxanes, petroleum-derived oils, mineral oil, plant-derived oils, canola oil, soybean oil, and combinations thereof.

6. The composition of claim 1 , wherein said liquid is or includes water.

7. The composition of claim 1 , wherein said liquid contains a solid lubricant suspended or dissolved in said liquid.

8. The composition of claim 1 , wherein said liquid is an electrolyte.

9. The composition of claim 8 , wherein said liquid is selected from the group consisting of poly(ethylene glycol), ionic liquids, dimethyl carbonate, diethyl carbonate, methyl ethyl dicarbonate, and combinations thereof.

10. The composition of claim 1 , wherein said liquid is present in said composition at a concentration from about 5 wt % to about 50 wt %.

11. The composition of claim 1 , wherein said composition further comprises an additional liquid selectively absorbed into the other of said first solid material or said second solid material that does not contain said at least one liquid.

12. The composition of claim 1 , wherein said microphase-separation length scale is from about 0.5 microns to about 100 microns.

13. The composition of claim 1 , wherein said first solid material and said second solid material further are nanophase-separated on a nanophase-separation length scale from about 10 nanometers to about 100 nanometers, and wherein said nanophase-separation length scale is hierarchically distinct from said microphase-separation length scale.

14. The composition of claim 1 , wherein one of said first solid material and said second solid material is present as a plurality of discrete inclusions dispersed within a continuous matrix comprising the other of said first solid material and said second solid material.

15. The composition of claim 1 , wherein said hydrophobic material has a surface energy from about 5 mJ/m 2 to about 50 mJ/m 2 .

16. The composition of claim 1 , wherein said hydrophobic material is a fluoropolymer.

17. The composition of claim 1 , wherein said segmented copolymer is a urethane-urea copolymer.

18. The composition of claim 1 , wherein said segmented copolymer includes:
(a) one or more first soft segments selected from fluoropolymers having an average molecular weight from about 500 g/mol to about 20,000 g/mol, wherein said fluoropolymers are (α,ω)-hydroxyl-terminated and/or (α,ω)-amine-terminated;
(b) one or more second soft segments selected from polyesters or polyethers, wherein said polyesters or polyethers are (α,ω)-hydroxyl-terminated and/or (α,ω)-amine-terminated;
(c) one or more isocyanate species or a reacted form thereof, possessing an isocyanate functionality of 2 or greater; and
(d) one or more polyol or polyamine chain extenders or a reacted form thereof.

19. The composition of claim 1 , wherein said segmented copolymer includes:
(a) fluoropolymers having an average molecular weight from about 500 g/mol to about 20,000 g/mol, wherein said fluoropolymers are (α,ω)-hydroxyl-terminated and/or (α,ω)-amine-terminated, and wherein said fluoropolymers are present in the triblock structure:

wherein:
X, Y=CH 2 —(O—CH 2 —CH 2 ) p -T, and X and Y are independently selected;
p=1 to 50;
T is a hydroxyl or amine terminal group;
m=1 to 100; and
n=1 to 100;
(b) one or more isocyanate species possessing an average isocyanate functionality of about 2 or greater, or a reacted form thereof; and
(c) one or more polyol or polyamine chain extenders or crosslinkers optionally possessing an average functionality of about 3 or greater, or a reacted form thereof.

20. The composition of claim 1 , wherein said composition is present in a coating.

21. The composition of claim 20 , wherein said coating is an anti-ice coating, an anti-bug coating, and/or an anti-friction coating.

22. The composition of claim 1 , wherein said composition is present in an energy-transfer material or an energy-storage material.

23. The composition of claim 1 , wherein said selectivity is at least 75%.

24. The composition of claim 1 , wherein said selectivity is at least 90%.

Assignees

• Hrl Lab Llc

Inventors

• Nowak Andrew P
• Rodriguez April R
• Graetz Jason A
• Gross Adam F

Classifications

• C09D175/08

  from polyethers · CPC title

• C08G18/758

  containing two or more cycloaliphatic rings · CPC title

• C08G18/246

  containing also tin-carbon bonds · CPC title

• C08G18/3206

  aliphatic · CPC title

• C07C31/18

  Polyhydroxylic acyclic alcohols · CPC title