Dishwasher appliance equipped with flood protection

Patent metadata

Field	Value
Publication number	US-10874281-B2
Application number	US-201815935156-A
Country	US
Kind code	B2
Filing date	Mar 26, 2018
Priority date	Mar 26, 2018
Publication date	Dec 29, 2020
Grant date	Dec 29, 2020

Abstract

A dishwasher appliance equipped with flood protection features that proactively attempt to prevent, stop, and/or mitigate flood events is provided. The dishwasher appliance may also include features for determining the cause of the flood event. Moreover, methods for flood protection of the dishwasher appliance are also provided.

First claim

What is claimed is:

1. A method for flood protection of a dishwasher appliance, the method comprising:
determining, by a controller of the dishwasher appliance at a first time, whether a tub lip sensor mounted on a tub lip of a tub positioned within a cabinet of the dishwasher appliance has sensed wash fluid for a first predetermined time, the tub defining a wash chamber for receipt of articles for washing, the dishwasher appliance further having a water inlet valve for selectively allowing wash fluid into the wash chamber, the tub lip sensor being configured to detect wash fluid, the controller being communicatively coupled with the tub lip sensor and the water inlet valve;
activating, by the controller, a drain pump of the dishwasher appliance to run a drain cycle if wash fluid is sensed by the tub lip sensor for the first predetermined time, the drain pump being configured to drain wash fluid from the tub, the controller being communicatively coupled with the drain pump;
ascertaining, by the controller, whether a current time is greater than or equal to a predetermined drain time;
determining, by the controller at a second time, whether the tub lip sensor has sensed wash fluid for a second predetermined time if the current time is greater than or equal to the predetermined drain time; and
i) wherein if wash fluid is sensed by the tub lip sensor for the second predetermined time, the method further comprises:
ascertaining, by the controller, whether a pulse flag is less than or equal to a pulse threshold; and
pulsing, by the controller, the drain pump if the pulse flag is less than or equal to the pulse threshold; or
ii) wherein if wash fluid is not sensed by the tub lip sensor for the second predetermined time, the method further comprises:
deactivating, by the controller, the drain pump;
ascertaining, by the controller, whether a current count is greater than or equal to a count threshold; and
pulsing, by the controller, the water inlet valve if the current count is greater than or equal to the count threshold.

2. The method of claim 1 , wherein if the pulse flag is not less than or equal to the pulse threshold, the method further comprises:
logging a drain fault.

3. The method of claim 1 , wherein during or after pulsing the drain pump, a pulse is added to the pulse flag.

4. The method of claim 1 , wherein prior to ascertaining whether the current time is greater than or equal to the predetermined drain time, the method further comprises:
setting a pulse flag equal to zero (0);
wherein during or after pulsing the drain pump, a pulse is added to the pulse flag, and wherein after pulsing, the drain pump is activated to run a second drain cycle.

5. The method of claim 4 , wherein after the drain pump is activated for the second drain cycle, the method further comprises:
ascertaining whether the current time is greater than or equal to the predetermined drain time;
determining whether the tub lip sensor has sensed wash fluid at the second time if the current time is greater than or equal to the predetermined drain time;
determining whether the pulse flag is less than or equal to a pulse threshold if the tub lip sensor has sensed wash fluid at the second time; and
pulsing the drain pump if the tub lip sensor has sensed wash fluid at the second time and if the pulse flag is less than or equal to the pulse threshold; and
repeating the ascertaining, determining, determining, and pulsing of until the pulse flag is not less than or equal to the pulse threshold.

6. The method of claim 1 , wherein if the tub lip sensor has sensed wash fluid at the first time, the method further comprises:
canceling a current cycle of the dishwasher appliance.

7. The method of claim 6 , wherein canceling comprises deactivating the water inlet valve of the dishwasher appliance.

8. A dishwasher appliance, comprising:
a cabinet;
a tub positioned within the cabinet and defining a wash chamber for receipt of articles for washing, the tub comprising a tub lip;
a tub lip sensor mounted on the tub lip and configured to detect wash fluid;
a water inlet valve for selectively allowing wash fluid into the wash chamber;
a drain pump for draining wash fluid from the tub; and
a controller communicatively coupled with the tub lip sensor, the water inlet valve, and the drain pump, the controller configured to:
determine, at a first time, whether the tub lip sensor has sensed wash fluid for a first predetermined time;
activate the drain pump to run a drain cycle if wash fluid is sensed by the tub lip sensor for the first predetermined time;
ascertain whether a current time is greater than or equal to a predetermined drain time;
determine, at a second time, whether the tub lip sensor has sensed wash fluid for a second predetermined time if the current time is greater than or equal to the predetermined drain time; and
i) wherein if wash fluid is sensed by the tub lip sensor for the second predetermined time:
ascertain whether a pulse flag is less than or equal to a pulse threshold; and
pulse the drain pump if the pulse flag is less than or equal to the pulse threshold; or

ii) wherein if wash fluid is not sensed by the tub lip sensor for the second predetermined time:
deactivate the drain pump;
ascertain whether a current count is greater than or equal to a count threshold; and
pulse the water inlet valve if the current count is greater than or equal to the count threshold.

9. The dishwasher appliance of claim 8 , wherein the controller is further configured to:
add one count to the current count if, at the first time, the tub lip sensor has sensed wash fluid for the first predetermined time, wherein each time the tub lip sensor has sensed wash fluid for the first predetermined time, one count is added to the current count at the first time; and
wherein if the current time is greater than or equal to a count interval time, the controller is configured to set the current count equal to zero (0).

10. The dishwasher appliance of claim 8 , wherein if the water valve is pulsed, the controller is further configured to log a valve fault, and wherein if the pulse flag is not less than or equal to the pulse threshold, the controller is further configured to log a drain fault.

11. The dishwasher appliance of claim 8 , wherein during or after pulsing the drain pump, the controller is further configured to:
add a pulse to the pulse flag.

12. The dishwasher appliance of claim 8 , wherein prior to ascertaining whether the current time is greater than or equal to the predetermined drain time, the controller is configured to:
set the pulse flag equal to zero;
add a pulse to the pulse flag during or after pulsing the drain pump; and
activate the drain pump to run a second drain cycle after pulsing the drain pump.

13. The dishwasher appliance of claim 12 , wherein after the drain pump is activated for the second drain cycle, the controller is configured to:
ascertain whether the current time is greater than or equal to the predetermined drain time;
determine whether wash fluid is sensed by the tub lip sensor at the second time if the current time is greater than or equal to the predetermined drain time;
determine whether the pulse flag is less than or equal to a pulse threshold if wash fluid is sensed by the tub lip sensor at the second time; and
pulse the drain pump if wash fluid is sensed by the tub lip sensor and if the pulse flag is less than or equal to the pulse threshold; and
repeat ascertaining, determining, determining, and pulsing until the pulse flag is not less than or equal to the pulse threshold.

14. The dishwa

Assignees

• Haier Us Appliance Solutions Inc

Inventors

• Durham Kyle Edward
• Curtis Craig

Classifications

• A47L2401/09

  Water level · CPC title

• A47L15/4244

  Water-level measuring or regulating arrangements · CPC title

• A47L2401/22

  Number of operational cycles · CPC title

• A47L15/4223

  Devices for water discharge, e.g. devices to prevent siphoning, non-return valves · CPC title

• A47L2401/06

  Water supply, circulation or discharge information · CPC title