Electrical connection element for contacting an electrically conductive structure on a substrate

Patent metadata

Field	Value
Publication number	US-10873143-B2
Application number	US-201916455639-A
Country	US
Kind code	B2
Filing date	Jun 27, 2019
Priority date	Apr 29, 2014
Publication date	Dec 22, 2020
Grant date	Dec 22, 2020

Abstract

An electrical connection element for the electrical contacting of an electrically conductive structure on a substrate is described. The electrical connection element has at least two solid subelements made from different materials, the first subelement being adapted for soldering to the electrically conductive structure, and the second subelement being adapted for connection to an electrical connection cable. The first subelement and the second subelement are connected to one another by way of at least one rivet.

First claim

What is claimed is:

1. A pane having an electrical connection element, comprising:
a substrate;
an electrically conductive structure on a region of the substrate; and
an electrical connection element, comprising a first subelement made from a first material, and further comprising a second subelement made from a second material different than the first material of the first subelement,
wherein the first subelement is connected via a soldering compound to a region of the electrically conductive structure,
wherein in an installed state of the pane, the second subelement is connected to an electrical connection cable,
wherein the first subelement comprises two foot regions and a bridging region arranged therebetween, and
wherein the first subelement and the second subelement are connected to one another by at least one rivet that protrudes from a center of the bridging region of the first subelement and passes through a hole formed in the second subelement,
wherein the first subelement comprises:
a main portion along a first direction that encompasses the bridging region and portions of the two foot regions; and
second portions defined by respective remaining portions of the two foot regions along a second direction that is orthogonal to the first direction, wherein the first and second directions define a plane that is orthogonal to a main axis of the rivet, wherein the second subelement has a shape of a rectangle with the hole formed at a distal end of the second subelement, and wherein a longest side of the second subelement follows the second direction.

2. The pane according to claim 1 , wherein a difference between a melting temperature of the material of the first subelement and a melting temperature of the material of the second subelement is greater than 200° C.

3. The pane according to claim 1 , wherein the first subelement contains an iron-containing alloy.

4. The pane according to claim 3 , wherein the first subelement contains a chromium-containing steel.

5. The pane according to claim 1 , wherein the second subelement contains copper or a copper alloy.

6. The pane according to claim 1 , wherein the rivet contains one or more of copper, brass, bronze, steel, aluminum alloys, and titanium.

7. The pane according to claim 1 , wherein a thickness of the material of the first subelement and a thickness of the material of the second subelement is from 0.1 to 4 mm.

8. The pane according to claim 1 , wherein the second subelement is connected to an electrical connection cable.

9. The pane according to claim 1 , wherein a difference between a coefficient of thermal expansion of the substrate and a coefficient of thermal expansion of the first subelement is less than 5×10 −6 ° C.

10. The pane according to claim 1 , wherein the substrate contains glass.

11. The pane according to claim 1 , wherein the substrate contains soda lime glass.

12. The pane according to claim 1 , wherein the soldering compound is a leadfree soldering compound.

13. The pane according to claim 1 , wherein a difference between a melting temperature of the material of the first subelement and a melting temperature of the material of the second subelement is greater than 300° C.

14. The pane according to claim 1 , wherein a difference between a melting temperature of the material of the first subelement and a melting temperature of the material of the second subelement is greater than 400° C.

15. The pane according to claim 3 , wherein the first subelement contains 66.5 wt.-% to 89.5 wt.-% iron, 10.5 wt.-% to 20 wt.-% chromium, 0 wt.-% to 1 wt.-% carbon, 0 wt.-% to 5 wt.-% nickel, 0 wt.-% to 2 wt.-% manganese, 0 wt.-% to 2.5 wt.-% molybdenum, 0 wt.-% to 2 wt.-% niobium, and 0 wt.-% to 1 wt.-% titanium.

16. The pane according to claim 1 , wherein the rivet contains copper or a copper alloy.

17. The pane according to claim 1 , wherein the rivet is implemented in one piece with the first subelement.

18. The pane according to claim 1 , wherein a thickness of the material of the first subelement and a thickness of the material of the second subelement is from 0.2 mm to 2.0 mm.

19. The pane according to claim 1 , wherein a thickness of the material of the first subelement and a thickness of the material of the second subelement is from 0.5 mm to 1.0 mm.

20. The pane according to claim 1 , wherein a difference between a coefficient of thermal expansion of the substrate and a coefficient of thermal expansion of the first subelement is less than 3×10 −6 ° C.

21. The pane according to claim 1 , wherein the electrically conductive structure contains silver, and has a layer thickness from 5 μm to 40 μm.

22. The pane according to claim 1 , wherein the electrically conductive structure contains silver particles and glass frits, and has a layer thickness from 5 μm to 40 μm.

23. A method for producing a pane with at least one electrical connection element, the method comprising:
producing an electrical connection element for electrical contacting of an electrically conductive structure on a substrate by
preparing a first solid subelement and a second solid subelement,
wherein the subelements are made of different materials,
wherein the first solid subelement comprises two foot regions and a bridging region arranged therebetween, and
wherein the second solid subelement is connected to an electrical connection cable,

arranging the first solid subelement and the second solid subelement one atop the other, and
connecting the first solid subelement and the second solid subelement to one another by means of at least one rivet that protrudes from a center of the bridging region of the first solid subelement and passes through a hole formed in the second solid subelement;
applying a soldering compound on a contact surface of the first solid subelement of the electrical connection element;
arranging the electrical connection element with the applied soldering compound on a region of an electrically conductive structure that is applied on a region of a substrate; and
connecting the electrical connection element to the electrically conductive structure under application of energy,
wherein preparing the first solid subelement comprises:
forming a main portion along a first direction that encompasses the bridging region and portions of the two foot regions; and
forming second portions along a second direction that is orthogonal to the first direction defined by forming respective remaining portions of the two foot regions,
wherein the first direction and the second direction define a plane that is orthogonal to a main axis of the rivet,
wherein the second subelement has a shape of a rectangle with the hole formed at a distal end of the second subelement, and wherein a longest side of the second subelement follows the second direction.

24. The pane according to claim 1 , wherein the portions of the two foot regions and the remaining portions of the two foot regions are coplanar.

25. The method according to claim 23 , wherein the portions of the two foot regions and the remaining portions of the two foot regions are coplanar.

Assignees

• Saint Gobain
• Few Fahrzeugelektrik Werk Gmbh & Co Kg

Inventors

• Schmalbuch Klaus
• Rateiczak Mitja
• Reul Bernhard
• Schneider Bjoern

Classifications

• H01R4/06 Primary

  Riveted connections (by explosion H01R4/08) · CPC title

• H01R43/205

  with a panel or printed circuit board · CPC title

• H01R12/57

  surface mounting terminals · CPC title

• H01R2201/02

  for antennas · CPC title

• H01R2201/26

  for vehicles · CPC title