Coated valve seat region of an internal combustion engine

Patent metadata

Field	Value
Publication number	US-10871124-B2
Application number	US-201916527097-A
Country	US
Kind code	B2
Filing date	Jul 31, 2019
Priority date	Aug 2, 2018
Publication date	Dec 22, 2020
Grant date	Dec 22, 2020

Abstract

At least one coated valve seat region has at least one first layer and a second layer, the second layer is arranged on the first layer, and the first layer and the second layer are different. The first layer and the second layer are each formed by a local thermal deposition welding method. In the case of a cylinder head of an internal combustion engine, a valve seat region is formed by depositing a first layer on a substrate material of the valve seat by a laser deposition welding method in one method step and, in a subsequent method step, depositing a second layer on the first layer by a laser deposition welding method. The second layer contains a material which exerts a material hardening effect.

First claim

What is claimed is:

1. An aluminum alloy cylinder head of an internal combustion engine, the cylinder head comprising:
at least one coated valve seat region formed by a local thermal deposition welding method, wherein the at least one coated valve seat region has a first layer and a second layer, wherein the second layer is arranged on the first layer, and the first layer is formed from a first aluminum alloy that is different than the aluminum alloy of the cylinder head and the second layer is formed from a second aluminum alloy that is different than the first aluminum alloy, wherein the second aluminum alloy of the second layer exerts a material-hardening effect.

2. The cylinder head according to claim 1 , wherein the first layer and the second layer are laser clad layers.

3. The cylinder head according to claim 1 , wherein the aluminum alloy of the cylinder head contains silicon.

4. The cylinder head according to claim 3 , wherein the aluminum alloy of the cylinder head contains about 9 wt. % silicon.

5. The cylinder head according to claim 1 , wherein the first aluminum alloy contains more silicon than the aluminum alloy of the cylinder head.

6. The cylinder head according to claim 5 , wherein the first aluminum alloy contains more than about 9 wt. % silicon.

7. The cylinder head according to claim 6 , wherein the first aluminum alloy contains about 12 wt. % silicon.

8. The cylinder head according to claim 1 , wherein the second aluminum alloy contains at least one material that exerts the material hardening effect selected from the group consisting of niobium carbide, boron carbide, silicon carbide, vanadium carbide, tungsten carbide, fused tungsten carbides, spheroidized fused tungsten carbides and tungsten monocarbide, WC/Co-based hard metal composites and WC/Ni-based hard metal composites.

9. The cylinder head according to claim 1 , wherein the second aluminum alloy contains between about 40% and about 50% silicon and the silicon between about 40% and about 50% exerts the material hardening effect.

10. The cylinder head according to claim 9 , wherein the second aluminum alloy contains between about 41% and about 48% silicon.

11. The cylinder head according to claim 10 , wherein the second aluminum alloy contains about 42% silicon.

12. The cylinder head according to claim 1 , wherein at least one of the first layer and the second layer has a material thickness of between about 200 μm and about 1000 μm.

13. The cylinder head according to claim 12 , wherein at least one of the first layer and the second layer has a material thickness of between about 300 μm and about 800 μm.

14. The cylinder head according to claim 13 , wherein at least one of the first layer and the second layer has a material thickness of between about 400 μm and about 600 μm.

15. The cylinder head according to claim 1 , wherein the first layer is an adhesion-promoting layer between the substrate material and the second layer.

16. An internal combustion engine comprising:
a cylinder head formed from an aluminum alloy and with at least one coated valve seat region formed by a local thermal deposition welding method, wherein the at least one coated valve seat region has a first layer and a second layer, wherein the second layer is arranged on the first layer, and the first layer is formed from a first aluminum alloy that is different than the aluminum alloy of the cylinder head and the second layer is formed from a second aluminum alloy that is different than the first aluminum alloy, wherein the second aluminum alloy of the second layer exerts a material-hardening effect.

17. The internal combustion engine according to claim 16 , wherein the first layer is formed from an aluminum alloy with an increased proportion of silicon in relation to the aluminum alloy of the cylinder head.

18. The internal combustion engine according to claim 17 , wherein the first aluminum alloy contains more than about 9 wt. % silicon.

19. The internal combustion engine according to claim 18 , wherein the second aluminum alloy has an increased proportion of silicon than the aluminum alloy of the cylinder head and at least one of niobium carbide, boron carbide, silicon carbide, vanadium carbide, tungsten carbide, also including fused tungsten carbides, both spheroidized tungsten carbides and tungsten monocarbide or WC/Co- or WC/Ni-based hard metal composites.

20. The internal combustion engine according to claim 18 , wherein the second aluminum alloy contains between about 40% and about 50% silicon and the silicon between about 40% and about 50% exerts the material hardening effect.

Assignees

• Ford Global Tech Llc

Inventors

• Turner Paul Nigel
• van den Heuvel Bas
• Fritsche Richard
• Verpoort Clemens Maria
• Wank Andreas
• Beck Frank

Classifications

• B32B2605/00

  Vehicles · CPC title

• F02F2200/00

  Manufacturing · CPC title

• B23K2101/006

  Vehicles · CPC title

• B23K26/342

  Build-up welding · CPC title

• B23K2101/04

  Tubular or hollow articles · CPC title