Furniture construction with elastic or spring modules

Patent metadata

Field	Value
Publication number	US-10869559-B2
Application number	US-201715832081-A
Country	US
Kind code	B2
Filing date	Dec 5, 2017
Priority date	Jun 3, 2016
Publication date	Dec 22, 2020
Grant date	Dec 22, 2020

Abstract

Furniture is assembled from elastic modules enabling rapid and convenient assembly and disassembly. The elastic module has a spring, an outer covering layer, and an end member attached to an end face of the outer covering layer. A mattress includes a plurality of individual spring assemblies (145), with each spring assembly including at least one spring (134) and a spring cap (144, 150, 161, 164, 171, 184, 194, 204). Each spring cap has at least one first attachment fitting (168, 178, 174, 186, 196) and at least one second attachment fitting (169, 180, 176, 187) with each first attachment fitting engageable into or onto and removable from a second attachment fitting of an adjoining spring cap. The spring assemblies are attached to each other via the first and second attachment fittings, forming the individual spring assemblies into a spring core. A top pad is positioned on top of the spring core. The mattress can be quickly dis-assembled and stored in a compact space by removing the top pad and separating the spring assemblies from each other.

First claim

What is claimed is:

1. A mattress comprising:
a plurality of individual spring assemblies, each spring assembly including:
a single spring, and
a single spring cap, the spring cap having a central opening in a body of the spring cap, a portion of the spring dimensioned to pass through the central opening of the spring cap, each spring cap having:
at least one first attachment fitting, and
at least one second attachment fitting,
wherein each first attachment fitting is engageable into or onto and removable from a second attachment fitting of an adjoining spring cap,

wherein the plurality of individual spring assemblies are adapted to be attached to each other via the first and second attachment fittings, forming the individual spring assemblies into a spring core;
wherein each spring assembly is separable into a single spring and a single spring cap, the springs separated from the spring assemblies are adapted to stack within each other to form a spring column, and the spring caps separated from the spring assemblies are adapted to stack onto each other to form a spring cap column, and the spring column is adapted to be arranged inside of the spring cap column; and
a top pad on top of a top end of the spring core.

2. The mattress of claim 1 with the spring of each spring assembly removable from the spring cap.

3. The mattress of claim 1 wherein the at least one first attachment fitting comprises a side post on the spring cap and the at least one second attachment fitting comprises a side socket on the spring cap opposite from the side post.

4. The mattress of claim 1 wherein the at least one first attachment fitting comprises a pin on the spring cap and the at least one second attachment fitting comprises a pin hole aligned on a chord of the spring cap.

5. The mattress of claim 1 wherein the at least one first attachment fitting comprises a pin on the spring cap and the at least one second attachment fitting comprises a pin hole in a split boss, with a release tab joined to one side of the split boss.

6. The mattress of claim 1 further including a plurality of bosses on a bottom side of the top pad, and with the top end of each spring around one of the plurality of bosses.

7. The mattress of claim 6 wherein each of the bosses is D-shaped, and each spring has a top segment parallel to a straight surface of the D-shaped boss.

8. The mattress of claim 6 further including a plurality of recesses in the bottom side of the top pad, and with the top end of each spring projecting into one of the plurality of recesses.

9. The mattress of claim 1 wherein the top pad is a single continuous pad covering all of the spring assemblies.

10. A mattress comprising:
a plurality of individual spring assemblies, each spring assembly including:
a single spring, and
a single spring cap, the spring cap having a central opening in a body of the spring cap, each spring cap comprising:
a rigid plastic or metal element having a coil floor extending radially inwardly from a cylindrical coil wall extending around the central opening of the spring cap,
at least one first attachment fitting arranged on the cylindrical coil wall, and
at least one second attachment fitting arranged on the cylindrical coil wall,
wherein each first attachment fitting is engageable into or onto and removable from a second attachment fitting of an adjoining spring cap;

wherein the plurality of individual spring assemblies are adapted to be attached to each other via the first and second attachment fittings, forming the individual spring assemblies into a spring core;
wherein the at least one first attachment fitting comprises a pin and the at least one second attachment fitting comprises a pin hole in a split boss, and a release tab is joined to one side of the split boss; and
a top pad on top of a top end of the spring core.

11. The mattress of claim 10 with each spring assembly attached to at least two other spring assemblies.

12. The mattress of claim 10 wherein the first attachment fitting has the same size and shape as the second attachment fitting.

13. The mattress of claim 10 having two first attachment fittings on a first side of the cylindrical coil wall and two second attachment fittings on a second side of the cylindrical coil wall, opposite from the first side.

14. The mattress of claim 13 with a first attachment fitting and a second attachment fitting aligned on a chord intersecting the cylindrical coil wall.

15. The mattress of claim 10 further including a spring end socket on an outside surface of the cylindrical coil wall.

16. The mattress of claim 10 further including a plurality of spaced apart tabs extending radially inwardly from the coil floor.

Assignees

• New Tec Integration Xiamen Co Ltd

Inventors

• Leng Luhao

Classifications

• A47C27/14

  with foamed material inlays · CPC title

• A47C27/063

  wrapped or otherwise protected · CPC title

• A47C27/053 Primary

  with only one layer of foamed material · CPC title

• A47C7/185

  with a stiff, rigid support · CPC title

• A47C23/002

  with separate resilient support elements, e.g. elastomeric springs arranged in a two-dimensional matrix pattern · CPC title