Linear air flow distribution for a cooling system

Patent metadata

Field	Value
Publication number	US-10869407-B2
Application number	US-201715440728-A
Country	US
Kind code	B2
Filing date	Feb 23, 2017
Priority date	Feb 23, 2016
Publication date	Dec 15, 2020
Grant date	Dec 15, 2020

Abstract

An air flow distribution system for a plurality of fans includes an air collimator that is operable to pass a flow of air in a linear vertical direction, thereby creating an improved optimal flow direction for cooling device components. The air collimator includes air transfer diverters to redirect swirling air from a fan into a linear flow, thereby increasing the cross-sectional air flow distribution throughout the device being cooled. Self-activating, separately controlled plurality of louver systems automatically close upon failure of an associated one of a plurality of cooling fans to prevent air from recirculating back through the failed fan. Therefore, air continues to move in a linear direction across the device components such that the device components remain at a specified temperature.

First claim

What is claimed is:

1. An air cooling system comprising:
a plurality of fans;
an air collimator adapted to direct forced air flow by each of the plurality of fans toward at least one device to be cooled, wherein the air collimator comprises a plurality of openings that are spread across the air collimator as a grid, and a plurality of tubular or conical air transfer diverters with a closed downstream end mounted to the air collimator to prevent low pressure volume over the respective fan hubs, each diverter having an outer periphery; and
a plurality of self-activating, separately controlled louver systems mounted to the air collimator and each surrounding the outer periphery of a respective one of the plurality of air transfer diverters, wherein each respective one louver system is associated with a respective fan of the plurality of fans, and wherein each respective one louver system comprises a plurality of louvers,
wherein the plurality of self-activating, separately controlled louver systems are each adapted to self-close individually upon cessation of air flow from the respective fan associated with the louver system to block air from passing back through the respective fan when the respective fan is off.

2. The air cooling system according to claim 1 , wherein:
each of the plurality of air transfer diverters pass through a respective one of the plurality of separately controlled louver systems which prevent failed fan recirculation.

3. The air cooling system according to claim 1 , wherein:
each of the plurality of air transfer diverters is conical shaped.

4. The air cooling system according to claim 1 , wherein:
each of the plurality of air transfer diverters is cylindrical shaped.

5. The air cooling system according to claim 1 , wherein:
the air collimator is mounted in a position above the plurality of fans.

6. The air cooling system according to claim 1 , wherein:
the plurality of self-activating, separately controlled louver systems each comprise a plurality of louvers;
wherein each of the plurality of louvers is adapted to close in a given direction when an associated one of the plurality of fans stops air flow therethrough.

7. The air cooling system according to claim 6 , wherein:
each of the plurality of louvers is adapted to close due to gravity.

8. The air cooling system according to claim 6 , wherein:
each of the plurality of louvers is adapted to close due to air pressure of operating fans.

9. The air cooling system according to claim 1 , wherein:
the plurality of fans force air flow through the air collimator.

10. An air collimator for a multiple forced air-source air cooling system, comprising:
an air collimator adapted to direct forced air flow by each of a plurality of separate air sources toward at least one device to be cooled, wherein the air collimator comprises a plurality of openings that are spread across the air collimator as a grid, and a plurality of tubular or conical air transfer diverters with a closed downstream end mounted to the air collimator to prevent low pressure volume over the respective fan hubs, each diverter having an outer periphery; and
a plurality of self-activating, separately controlled louver systems mounted to the air collimator and each surrounding the outer periphery of a respective one of the plurality of air transfer diverters, wherein each respective one louver system is associated with a respective air source of the plurality of separate air sources, and wherein each respective one louver system comprises a plurality of louvers,
wherein the plurality of self-activating, separately controlled louver systems are each adapted to self-close individually upon cessation of air flow from the respective air source associated with the louver system to block air from passing back through the self-closed self-activating, separately controlled louver system.

11. The air collimator for a multiple forced air-source air cooling system according to claim 10 , wherein:
each of the plurality of air transfer diverters is conical shaped.

12. The air collimator for a multiple forced air-source air cooling system according to claim 11 , wherein:
each of the plurality of air transfer diverters is cylindrical shaped.

13. A method of providing consistent linear flow across a device from a multiple-fan air cooling system, comprising:
passing the output from a plurality of fans through an air collimator toward at least one device to be cooled, the air collimator, including a plurality of tubular or conical air transfer diverters with a closed downstream end to prevent low pressure volume over the respective fan hubs, each diverter having an outer periphery, the air collimator including a plurality of self-activating, separately controlled louver systems mounted to the air collimator and each surrounding the outer periphery of a respective one of the plurality of air transfer diverters, wherein each respective one louver system is associated with a respective one fan of the plurality of fans, wherein the air collimator comprises a plurality of openings that are spread across the air collimator as a grid, and wherein each respective one louver system comprises a plurality of louvers,
self-closing at least one but not all of the plurality of self-activating, separately controlled louver systems mounted to the air collimator upon cessation of air flow from a failed one of the plurality of fans while the remaining plurality of fans continue to force air through the air collimator, the closed self-activating, separately controlled louver system blocking air from passing back through the failed one of the plurality of fans while the remaining plurality of fans continue to pass air through the air collimator;
wherein the louver system above the failed one of the plurality of cooling fans closes to block passage of air flow from any of the remaining plurality of fans from passing therethrough.

Assignees

• Arris Entpr Llc

Inventors

• Bencivenga Ernest
• Fillio Thomas D

Classifications

• H05K7/20181 Primary

  Filters; Louvers · CPC title

• H05K7/2019 Primary

  Fan safe systems, e.g. mechanical devices for non stop cooling · CPC title

• H05K7/20172

  Fan mounting or fan specifications · CPC title

• H05K7/20209

  Thermal management, e.g. fan control · CPC title

• F04D29/54

  Fluid-guiding means, e.g. diffusers · CPC title