Air intake heater system for a combustion engine, method for heating intake air and a vehicle comprising such a system

Patent metadata

Field	Value
Publication number	US-10865745-B2
Application number	US-201916379850-A
Country	US
Kind code	B2
Filing date	Apr 10, 2019
Priority date	Apr 23, 2018
Publication date	Dec 15, 2020
Grant date	Dec 15, 2020

Abstract

An air intake heater system for a combustion engine, comprising; a turbocharger, a high pressure EGR conduit, a low pressure EGR conduit, and an air intake conduit, where the system comprises a heat exchanger arranged upstream of the turbocharger, where the heat exchanger comprises a first flow channel connecting an air inlet to an inlet of the turbocharger and a second flow channel, where the second flow channel is part of the high pressure EGR conduit. The advantage of the invention is that intake air and low pressure EGR gas can be heated by the high pressure EGR gas, and that high pressure EGR gas can be cooled by intake air.

First claim

The invention claimed is:

1. An air intake heater system for a combustion engine, comprising: a turbocharger having a compressor inlet, a compressor outlet, a turbine inlet and a turbine outlet; a high pressure EGR conduit having an inlet connected to the turbine inlet and an outlet connected to an intake manifold; a low pressure EGR conduit having an inlet connected to the turbine outlet and an outlet connected to the compressor inlet; and an air intake conduit having an inlet connected to the compressor outlet and an outlet connected to the intake manifold, wherein the system comprises a heat exchanger arranged upstream of the compressor inlet, wherein the heat exchanger comprises a first flow channel connecting an air inlet to the compressor inlet and a second flow channel, wherein the second flow channel is part of the high pressure EGR conduit, and wherein the outlet of the low pressure EGR conduit is arranged downstream of the heat exchanger.

2. The system according to claim 1 , wherein the inlet of the low pressure EGR conduit is arranged downstream of an aftertreatment device arranged downstream of the combustion engine.

3. The system according to claim 1 , wherein the low pressure EGR conduit is provided with a valve that can be controlled continuously between an open and a closed state.

4. The system according to claim 1 , wherein the high pressure EGR conduit is provided with a valve that can be controlled continuously between an open and a closed state.

5. The system according to claim 1 , wherein the air intake conduit is provided with a valve that can be controlled continuously between an open and a closed state.

6. A vehicle comprising a system according to claim 1 .

7. The vehicle according to claim 6 , wherein the vehicle further comprises at least one exhaust aftertreatment device arranged downstream of the turbocharger.

8. The vehicle according to claim 7 , wherein the exhaust aftertreatment device is a catalytic converter.

9. A method for heating intake air in a combustion engine comprising a turbocharger, comprising the following steps:
leading inlet air from an air inlet through a heat exchanger to an inlet of the turbocharger in a first flow channel,
leading high pressure EGR gas through the heat exchanger through a second flow channel to an intake manifold, and
recirculating low pressure EGR gas from an outlet of the turbocharger to the inlet of the turbocharger downstream of the heat exchanger.

10. The method according to claim 9 , wherein the method comprises the step of leading low pressure EGR gas to the inlet of the turbocharger.

11. The method according to claim 9 , wherein the method comprises the step of closing the flow of high pressure EGR gas to the intake manifold partly or completely when the intake air mixture has reached a predefined temperature.

Assignees

• Volvo Car Corp

Inventors

• Rohrssen Karsten
• Svensson Peter
• Sebestyen Richard
• Persson Håkan

Classifications

• F02M26/27

  with air-cooled heat exchangers · CPC title

• F02M26/30

  Connections of coolers to other devices, e.g. to valves, heaters, compressors or filters; Coolers characterised by their location on the engine · CPC title

• F02B37/00

  Engines characterised by provision of pumps driven at least for part of the time by exhaust · CPC title

• F02M26/42 Primary

  having two or more EGR passages; EGR systems specially adapted for engines having two or more cylinders · CPC title

• F02M26/05 Primary

  High pressure loops, i.e. wherein recirculated exhaust gas is taken out from the exhaust system upstream of the turbine and reintroduced into the intake system downstream of the compressor · CPC title