System for producing organic substance and method for producing organic substance

Patent metadata

Field	Value
Publication number	US-10865425-B2
Application number	US-201616307674-A
Country	US
Kind code	B2
Filing date	Sep 16, 2016
Priority date	Jun 9, 2016
Publication date	Dec 15, 2020
Grant date	Dec 15, 2020

Abstract

A system for producing an organic substance, including: a synthesis gas generation furnace for producing a synthesis gas by partially oxidizing a waste including a carbon source; a synthesis gas purification unit connected to the synthesis gas generation furnace and purifying the synthesis gas generated in the synthesis gas generation furnace to reduce an impurity concentration in the synthesis gas; and an organic substance synthesis unit which is connected to the synthesis gas purification unit and generates an organic substance from the synthesis gas purified in the synthesis gas purification unit, wherein the synthesis gas purification unit includes a detection unit for measuring an impurity concentration in the synthesis gas.

First claim

The invention claimed is:

1. A system for producing an organic substance, comprising:
a synthesis gas generation furnace for producing a synthesis gas by partially oxidizing a waste comprising a carbon source;
a synthesis gas purification unit which is connected to the synthesis gas generation furnace and purifies the synthesis gas generated in the synthesis gas generation furnace to reduce an impurity concentration in the synthesis gas; and
an organic substance synthesis unit which is connected to the synthesis gas purification unit and generates an organic substance from the synthesis gas purified in the synthesis gas purification unit,
wherein the synthesis gas purification unit comprises:
a first purification unit for purifying the synthesis gas;
a second purification unit for purifying the synthesis gas purified in the first purification unit, which has a higher ability to reduce an impurity concentration than the first purification unit; and
a detection unit for measuring an impurity concentration in the synthesis gas before being purified in the first purification unit and the second purification unit,
wherein the detection unit is configured to:
feed the synthesis gas to the first purification unit when the impurity concentration is not higher than a predetermined value, and
feed the synthesis gas to the second purification unit when the impurity concentration is higher than the predetermined value.

2. A system for producing an organic substance, comprising:
a synthesis gas generation furnace for producing a synthesis gas by partially oxidizing a waste comprising a carbon source;
a synthesis gas purification unit which is connected to the synthesis gas generation furnace and purifies the synthesis gas generated in the synthesis gas generation furnace to reduce an impurity concentration in the synthesis gas; and
an organic substance synthesis unit which is connected to the synthesis gas purification unit and generates an organic substance from the synthesis gas purified in the synthesis gas purification unit,
wherein the synthesis gas purification unit comprises:
a first purification unit for purifying the synthesis gas;
a second purification unit for purifying the synthesis gas purified in the first purification unit;
a mixing unit for sequentially receiving the synthesis gas from the first purification unit, mixing together a synthesis gas received earlier and a synthesis gas received later, and feeding resulting synthesis gas to the second purification unit; and
a detection unit for measuring an impurity concentration in the synthesis gas purified in the first purification unit,
wherein the detection unit is configured to:
feed the synthesis gas purified in the first purification unit to the second purification unit or the mixing unit when the impurity concentration is not higher than a predetermined value, and
feed the synthesis gas purified in the first purification unit to the mixing unit when the impurity concentration is higher than the predetermined value, to thereby mix the synthesis gas with a synthesis gas having an impurity concentration not higher than the predetermined value.

3. A system for producing an organic substance, comprising:
a synthesis gas generation furnace for producing a synthesis gas by partially oxidizing a waste comprising a carbon source;
a synthesis gas purification unit which is connected to the synthesis gas generation furnace and purifies the synthesis gas generated in the synthesis gas generation furnace to reduce an impurity concentration in the synthesis gas; and
an organic substance synthesis unit which is connected to the synthesis gas purification unit and generates an organic substance from the synthesis gas purified in the synthesis gas purification unit,
wherein the synthesis gas purification unit comprises:
a first purification unit for purifying the synthesis gas;
a second purification unit for purifying the synthesis gas purified in the first purification unit;
a detection unit for measuring an impurity concentration in the synthesis gas purified in the first purification unit,
wherein the detection unit is configured to:
feed the synthesis gas purified in the first purification unit to the second purification unit when the impurity concentration is not higher than a predetermined value, and
return the synthesis gas purified in the first purification unit to the first purification unit or the synthesis gas generation furnace when the impurity concentration is higher than the predetermined value.

4. The system according to claim 1 , wherein the predetermined value of the impurity concentration is in a range of concentration that adversely affects anaerobic bacteria that produce the organic substance in the organic substance synthesis unit.

5. The system according to claim 1 , wherein the first purification unit is a pressure swing adsorption apparatus or a temperature swing adsorption apparatus.

6. The system according to claim 1 , wherein the second purification unit comprises activated carbon.

7. A method for producing an organic substance using the system according to claim 1 , which comprises:
a step of generating a synthesis gas in the synthesis gas generation furnace;
a step of purifying the synthesis gas in the synthesis gas purification unit; and
a step of generating an organic substance from the purified synthesis gas in the organic substance synthesis unit,
wherein the step of purifying the synthesis gas comprises:
a step of measuring an impurity concentration in the synthesis gas by the detection unit; and
a step of:
feeding the synthesis gas to the first purification unit when the impurity concentration is not higher than a predetermined value, thereby purifying the synthesis gas, or
feeding the synthesis gas to the second purification unit when the impurity concentration is higher than the predetermined value, thereby purifying the synthesis gas.

8. A method for producing an organic substance using the system according to claim 2 , which comprises:
a step of generating a synthesis gas in the synthesis gas generation furnace;
a step of purifying the synthesis gas in the synthesis gas purification unit; and
a step of generating an organic substance from the purified synthesis gas in the organic substance synthesis unit,
wherein the step of purifying the synthesis gas comprises:
a step of purifying the synthesis gas in the first purification unit;
a step of measuring an impurity concentration in the synthesis gas purified in the first purification unit by the detection unit; and
a step of:
feeding the synthesis gas purified in the first purification unit to the second purification unit or the mixing unit when the impurity concentration is not higher than a predetermined value, or
feeding the synthesis gas purified in the first purification unit to the mixing unit when the impurity concentration is higher than the predetermined value, to thereby mix the synthesis gas with a synthesis gas having an impurity concentration not higher than the predetermined value.

9. A method for producing an organic substance using the system according to claim 3 , which comprises:
a step of generating a synthesis gas in the synthesis gas generation furnace;
a step of purifying the synthesis gas in the synthesis gas purification unit; and
a step of generating an organic substance from the purified synthesis gas in the organic substance synthesis unit,
wherein the step of purifying the synthesis gas comprises:
a step of purifying the synthesis gas in the first purification unit;
a step of measuring an impurity concentration in the synthesis gas purified in the first purification unit by the detection unit; and
a step

Assignees

• Sekisui Chemical Co Ltd

Inventors

• Fujimori Yoji
• Okada Kazumi

Classifications

• C10K1/28

  Controlling the gas flow through the purifiers · CPC title

• C10K1/32 Primary

  with selectively adsorptive solids, e.g. active carbon · CPC title

• B01D53/047

  Pressure swing adsorption · CPC title

• C01B2203/042

  Purification by adsorption on solids · CPC title

• C01B2203/146

  At least two purification steps in series · CPC title