Primary controller calibration and trimming using secondary controller in secondary-controlled flyback converters

Patent metadata

Field	Value
Publication number	US-10862399-B1
Application number	US-201916455503-A
Country	US
Kind code	B1
Filing date	Jun 27, 2019
Priority date	Jun 27, 2019
Publication date	Dec 8, 2020
Grant date	Dec 8, 2020

Abstract

Communicating information stored at a secondary controller to a primary controller in a secondary-controlled flyback converter is described. In one embodiment, a method includes storing, by a secondary-side controller of a power converter, calibration information associated with a primary-side controller of the power converter. The power converter is a secondary-controlled alternating current to direct current (AC-DC) flyback converter comprising a galvanic isolation barrier. The method further includes sending, by the secondary-side controller, the calibration information to the primary-side controller across the galvanic isolation barrier in response to power-up of the power converter.

First claim

What is claimed is:

1. A method comprising:
storing, by a secondary-side controller of a power converter, calibration information associated with a primary-side controller of the power converter, wherein the power converter is a secondary-controlled alternating current to direct current (AC-DC) flyback converter comprising a galvanic isolation barrier;
sending, by the secondary-side controller a signal with a specific pattern without clock synchronization of the primary-side controller and the secondary-side controller to notify the primary-side controller that the secondary-side controller is to send the calibration information in a pre-defined sequence; and
sending, by the secondary-side controller, the calibration information to the primary-side controller across the galvanic isolation barrier in response to power-up of the power converter.

2. The method of claim 1 , wherein sending the calibration information comprises sending, by a pulse transformer of the secondary-side controller to the primary-side controller across the galvanic isolation barrier, the calibration information as pulse information.

3. The method of claim 1 , wherein sending the calibration information comprises:
generating, by a pulse width modulation (PWM) controller of the secondary-side controller, a PWM pulse signal; and
applying the PWM pulse signal to a secondary side of a pulse transformer, wherein applying the PWM pulse signal to the secondary side of the pulse transformer induces a signal on a primary side of the pulse transformer to send the calibration information to the primary-side controller across the galvanic isolation barrier.

4. The method of claim 3 , further comprising:
receiving, by a pulse receiver of the primary-side controller, the signal on the primary side of the pulse transformer; and
outputting, by the pulse receiver, a control signal to a gate of a primary switching field effect transistor (FET) via a gate driver of the primary-side controller, wherein the control signal turns the primary switching FET on and off to control a flyback transformer of the power converter.

5. The method of claim 1 , wherein sending the calibration information comprises sending the calibration information in the pre-defined sequence across the galvanic isolation barrier after sending the signal with the specific pattern.

6. The method of claim 1 , wherein storing the calibration information comprises storing the calibration information in non-volatile memory (NVM) of the secondary-side controller.

7. The method of claim 1 , wherein the calibration information comprises trimming data for the primary-side controller, and wherein storing the calibration information comprises storing the trimming data in non-volatile memory (NVM) of the secondary-side controller.

8. The method of claim 1 , wherein the calibration information comprises firmware-based modifications to firmware of the primary-side controller, wherein the firmware-based modifications relate to at least one of a primary side of the power converter or a specific circuit board in which the power converter is disposed, and wherein storing the calibration information comprises storing the firmware-based modifications in nonvolatile memory (NVM) of the secondary-side controller.

9. The method of claim 1 , wherein the calibration information comprises user-defined settings pertaining to the primary-side controller, and wherein storing the calibration information comprises storing the user-defined settings in non-volatile memory (NVM) of the secondary-side controller.

10. The AC-DC flyback converter of claim 9 , wherein the secondary-side controller comprises:
a pull-up transistor;
a pull-down transistor; and
a resistive element that is selectively coupled between at least one of the pull-up transistor or the pull-down transistor.

11. An alternative current to direct current (AC-DC) flyback converter comprising:
a flyback transformer;
a primary-side controller coupled to the flyback transformer; and
a secondary-side controller coupled to the flyback transformer, wherein the secondary-side controller comprises non-volatile memory to store calibration information associated with the primary-side controller, wherein the secondary-side controller is configured to send a signal with a specific pattern without clock synchronization of the primary-side controller and the secondary-side controller to notify the primary-side controller that the secondary-side controller is to send the calibration information in a pre-defined sequence and the calibration information to the primary-side controller across a galvanic isolation barrier of the AC-DC flyback converter in response to power-up of the AC-DC flyback converter.

12. The AC-DC flyback converter of claim 11 , further comprising a pulse transformer coupled to the primary-side controller and the secondary-side controller.

13. The AC-DC flyback converter of claim 11 , wherein the secondary-side controller comprises a programmable driver with pull-up and pull-down to send the signal with the specific pattern to notify the primary-side controller that the secondary-side controller is to send the calibration information in the pre-defined sequence.

14. The AC-DC flyback converter of claim 11 , wherein the secondary-side controller comprises:
a pulse transformer;
a capacitor coupled to the pulse transformer;
a pull-up transistor coupled to the capacitor;
a pull-down transistor coupled to the capacitor; and
a resistive element that is selectively coupled between at least one of the pull-up transistor and the capacitor or the pull-down transistor and the capacitor.

15. An alternative current to direct current (AC-DC) power adapter device comprising:
a flyback transformer coupled between AC terminals and DC terminals, the flyback transformer to convert AC power on the AC terminals to DC power on the DC terminals with galvanic isolation between the AC terminals and the DC terminals;
a primary-side controller coupled to the flyback transformer;
a secondary-side controller coupled to the flyback transformer;
a primary-side power switch;
a secondary-side power switch; and
a pulse transformer with a galvanic isolation barrier between the primary-side controller and the secondary-side controller, wherein the secondary-side controller comprises non-volatile memory and is configured to:
store information associated with the primary-side controller;
send a signal with a specific pattern without clock synchronization of the primary-side controller and the secondary-side controller to notify the primary-side controller that the secondary-side controller is to send the information in a pre-defined sequence; and
send the information to the primary-side controller across the galvanic isolation barrier via the pulse transformer.

16. The AC-DC power adapter device of claim 15 , wherein the primary-side controller comprises:
a pulse receiver to receive a signal from the secondary-side controller across the galvanic isolation barrier; and
a gate driver coupled to the pulse receiver and a gate of the primary-side power switch.

17. The AC-DC power adapter device of claim 15 , wherein the primary-side controller comprises logic circuitry to detect a specific pattern in the signal from the pulse transformer.

18. The AC-DC power adapter device of claim 15 , wherein the primary-side controller comprises logic circuitry to detect at least two consecutive zeros or two consecutive ones in the signal from the pulse transformer.

19. An alternative current to direct

Assignees

• Cypress Semiconductor Corp

Inventors

• Rai Hariom

Classifications

• H02M3/33523 Primary

  with galvanic isolation between input and output of both the power stage and the feedback loop · CPC title

• H02M3/33507 Primary

  with automatic control of the output voltage or current, e.g. flyback converters (H02M3/33561, H02M3/33569 take precedence) · CPC title

• H02M1/36

  Means for starting or stopping converters · CPC title

• H02M1/32

  Means for protecting converters other than automatic disconnection · CPC title

• H02M3/33538

  of the forward type (H02M3/3353, H02M3/33569 take precedence) · CPC title