Optical fiber unit, optical fiber cable, and method for manufacturing optical fiber unit

Patent metadata

Field	Value
Publication number	US-10859780-B2
Application number	US-201916447320-A
Country	US
Kind code	B2
Filing date	Jun 20, 2019
Priority date	Dec 21, 2016
Publication date	Dec 8, 2020
Grant date	Dec 8, 2020

Abstract

Two bundle materials are provided on the outer periphery of a plurality of optical fibers. The bundle materials are twisted back while reversing the winding from front to back and vice versa to thus wind the bundle materials around the plurality of optical fibers. That is, the bundle materials are not wound spirally around the plurality of optical fibers. The bundle materials are bonded at a bonding portion where both bundle materials intersect. The bonding portion is provided along a center line of an optical fiber unit. The bundle materials are arranged in ranges which are each approximately 180° and partitioned by the center line.

First claim

What is claimed is:

1. An optical fiber unit, comprising:
a plurality of optical fibers; and
two bundle materials that are disposed on an outer periphery of the plurality of optical fibers, wherein:
neither of the bundle materials is spirally wound around the outer periphery of the optical fibers,
at least one of the bundle materials is twisted to wind around the outer periphery of the plurality of optical fibers while inverting its winding direction back and forth,
the bundle materials are bonded together at an intersection of the bundle materials,
a length of a bonding portion of the bundle materials is between 5 mm and 20 mm, and
a peeling strength of the bonding portion of the bundle materials is between 0.01 N and 2.0 N.

2. The optical fiber unit according to claim 1 , wherein:
the two bundle materials are twisted to wind around the outer periphery of the plurality of optical fibers while inverting winding directions of the two bundle materials back and forth.

3. The optical fiber unit according to claim 1 , wherein:
the bundle material is resin tape and the bonding portion of the bundle materials is bonded by heat fusion.

4. The optical fiber unit according to claim 1 , wherein:
the optical fiber is an optical fiber ribbon.

5. An optical fiber cable, comprising:
a plurality of the optical fiber units of claim 1 ;
a tension member; and
an outer jacket that is provided on an outer periphery of the optical fiber units.

6. An optical fiber cable, comprising:
a plurality of the optical fiber units of claim 2 ;
a tension member; and
an outer jacket that is provided on an outer periphery of the optical fiber units.

7. An optical fiber cable, comprising:
a plurality of the optical fiber units of claim 3 ;
a tension member; and
an outer jacket that is provided on an outer periphery of the optical fiber units.

8. An optical fiber cable, comprising:
a plurality of the optical fiber units of claim 4 ;
a tension member; and
an outer jacket that is provided on an outer periphery of the optical fiber units.

9. A method for manufacturing an optical fiber unit, the method comprising steps of:
bonding a bundle material with the other at a bonding portion on a first side of optical fibers and moving the bundle materials and the optical fibers relatively in a direction perpendicular to a longitudinal direction of the optical fibers so that the optical fibers contact with the bonding portion on the first side and the bundle materials move to a second side of the optical fibers; and
bonding the bundle material with the other at the bonding portion on the second side of the optical fibers and moving the bundle materials and the optical fibers relatively in the direction perpendicular to the longitudinal direction of the optical fibers so that the optical fibers contact with the bonding portion on the second side and the bundle materials move to the first side of the optical fibers, wherein:
the steps are repeated while bundling a plurality of the optical fibers and continuously feeding two bundle materials around an outer periphery of the optical fibers,
a length of the bonding portion of the bundle materials is between 5 mm and 20 mm, and
a peeling strength of the bonding portion of the bundle materials is between 0.01 N and 2.0 N.

Assignees

• Furukawa Electric Co Ltd
• Nippon Telegraph & Telephone

Inventors

• Ishimura Tomohiro
• Hoshino Yutaka
• Hamaguchi Shinya
• Nakagawa Naoki
• Endo Yohei
• Shibata Yukihiko
• Aoyagi Yuji

Classifications

• G02B6/06 Primary

  the relative position of the fibres being the same at both ends, e.g. for transporting images · CPC title

• G02B6/44

  Mechanical structures for providing tensile strength and external protection for fibres, e.g. optical transmission cables (cables incorporating electric conductors and optical fibres {where features relating to the optical fibres are not of interest} H01B11/22) · CPC title

• G02B6/04 Primary

  formed by bundles of fibres (G02B6/24 takes precedence) · CPC title

• G02B6/4434

  Central member to take up tensile loads · CPC title

• G02B6/4479

  Manufacturing methods of optical cables · CPC title