Methods and systems for removing moisture from engine components

Patent metadata

Field	Value
Publication number	US-10859044-B2
Application number	US-201715814666-A
Country	US
Kind code	B2
Filing date	Nov 16, 2017
Priority date	Nov 16, 2017
Publication date	Dec 8, 2020
Grant date	Dec 8, 2020

Abstract

Methods and systems are provided for removing moisture from engine intake manifold and exhaust manifold. In one example, a method may include, during an engine non-combusting condition, while the ambient humidity is higher than a threshold humidity, operating an intake electric booster to route pressurized air via each of the intake manifold and the exhaust manifold, thereby removing accumulated moisture from the engine components. The electric booster may also be operated immediately prior to an anticipated vehicle key-on event to remove condensate from engine components prior to an actual engine start.

First claim

The invention claimed is:

1. A method for an engine of a hybrid vehicle, comprising:
responsive to a higher than threshold ambient humidity,
spinning, via an electronic controller, the engine unfueled and operating, via the electronic controller, an intake electric booster to route compressed air through an intake manifold and an exhaust manifold of the engine.

2. The method of claim 1 , wherein spinning the engine unfueled includes spinning the engine in a forward or default direction during an engine non-combusting condition.

3. The method of claim 2 , wherein the engine is coupled in a vehicle and wherein the engine non-combusting condition includes one of a deceleration fuel shut-off condition, a vehicle key-off condition, and vehicle propulsion via machine torque only.

4. The method of claim 3 , further comprising scheduling an engine start based on a signal received from a source external to the vehicle, and wherein the spinning the engine unfueled is responsive to the scheduled engine start.

5. The method of claim 3 , wherein the ambient humidity is measured via one or more of an intake humidity sensor, a windshield humidity sensor, or inferred based on weather data including ambient humidity conditions retrieved from an external network communicatively coupled to the vehicle via wireless communication.

6. The method of claim 1 , further comprising predicting an engine start based on driving history retrieved from an on-board database, and wherein the spinning the engine unfueled is responsive to the predicted engine start and before an actual engine start.

7. The method of claim 1 , wherein the electric booster is coupled to a conduit parallel to an intake passage, the conduit coupled to the intake passage downstream of an intake compressor and upstream of a charge air cooler, the method further comprising regulating air flow though the electric booster via an electric booster bypass valve coupled to the intake passage, downstream of the intake compressor.

8. The method of claim 7 , wherein operating the electric booster includes closing the electric booster bypass valve to direct air charge into the conduit while adjusting a speed and duration of operation of the electric booster based on a difference between a measured ambient humidity and the threshold ambient humidity, the threshold ambient humidity calibrated based on an estimated dew point temperature.

9. The method of claim 8 , wherein the adjusting the speed and duration of operation of the electric booster is further based on an engine temperature and a condensate level of the charge air cooler, each of the speed of the electric booster and the duration of operation of the electric booster increasing with an increase in one or more of the difference and the charge air cooler condensate level, each of the speed of the electric booster and the duration of operation of the electric booster decreasing with an increase in the engine temperature.

10. The method of claim 8 , wherein the electric booster includes a compressor driven by an electric motor, and adjusting the speed of the electric booster includes adjusting a speed of operation of the electric motor, the electric motor operated via an on-board energy storage device.

11. The method of claim 7 , further comprising, while closing the electric booster bypass valve, actuating an intake throttle coupled downstream of the charge air cooler to a wide open position to route compressed air from the electric booster into the intake manifold.

12. The method of claim 1 , wherein the engine includes an exhaust gas recirculation passage coupling the exhaust manifold to the intake manifold, downstream of the electric booster, and wherein routing the compressed air via the intake manifold and the exhaust manifold further includes opening an exhaust gas recirculation valve coupled to the exhaust gas recirculation passage to flow compressed air exiting the electric booster to the exhaust manifold.

13. A vehicle method, comprising:
during an engine off condition, predicting, via an electronic controller, an upcoming engine-on event based on driver history; and
responsive to the upcoming engine-on event occurring while ambient humidity is higher than a threshold,
via the electronic controller,
fully opening an intake throttle;
spinning an engine unfueled via a motor; and
spinning an intake electric booster via an actuator to route compressed ambient air through each of an intake manifold, engine cylinders, and an exhaust manifold of the engine for a duration based on the ambient humidity.

14. The method of claim 13 , wherein the driver history is retrieved from an on-board database and wherein the predicting is responsive to a remote key-on request received from a source external to the vehicle.

15. The method of claim 13 , wherein the compressed air is routed from the electric booster to the intake manifold upon passage through a charge air cooler, and wherein the duration is further based on engine temperature and an amount of condensate accumulated in the charge air cooler, the duration increased as ambient humidity and the amount of condensate accumulated in the charge air cooler increases, the duration decreased as engine temperature increases.

16. The method of claim 13 , further comprising opening an exhaust gas recirculation valve coupled to an exhaust gas recirculation (EGR) passage to route at least a portion of the compressed ambient air from the intake manifold to the exhaust manifold via the EGR passage, the EGR passage coupled to the intake manifold downstream of each of a charge air cooler and the electric booster.

Assignees

• Ford Global Tech Llc

Inventors

• Dudar Aed M

Classifications

• Y02T10/12

  Improving ICE efficiencies · CPC title

• F02M35/10229 Primary

  the intake system acting as a vacuum or overpressure source for auxiliary devices, e.g. brake systems; Vacuum chambers (air storage chamber F02B21/00) · CPC title

• F02M35/10157

  Supercharged engines · CPC title

• F02M35/10255

  Arrangements of valves; Multi-way valves (F02M35/10032 takes precedence; valves in the plenum chamber F02M35/10065; check valves F02M35/10275) · CPC title

• F02M35/10393

  for characterising a multi-component mixture, e.g. for the composition such as humidity, density or viscosity · CPC title