Systems, compositions, and methods for enhanced electromagnetic shielding and corrosion resistance
US-11965116-B2 · Apr 23, 2024 · US
US10858522B2 · US · B2
| Field | Value |
|---|---|
| Publication number | US-10858522-B2 |
| Application number | US-201916452176-A |
| Country | US |
| Kind code | B2 |
| Filing date | Jun 25, 2019 |
| Priority date | Jun 26, 2018 |
| Publication date | Dec 8, 2020 |
| Grant date | Dec 8, 2020 |
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A manufacturing method includes: inducing gelation of an electrically conductive polymer to form a gel; infiltrating the gel with a solution including monomers; and polymerizing the monomers to form a secondary polymer network intermixed with the electrically conductive polymer.
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What is claimed is: 1. A manufacturing method comprising: inducing gelation of an electrically conductive polymer to form a gel; infiltrating the gel with a solution including monomers; and polymerizing the monomers to form a secondary polymer network intermixed with the electrically conductive polymer. 2. The manufacturing method of claim 1 , wherein inducing gelation of the electrically conductive polymer includes: combining the electrically conductive polymer with an ionic species to form the gel. 3. The manufacturing method of claim 2 , wherein the ionic species is an ionic liquid, a metal salt, a polyelectrolyte, or a charged oligomer; or is part of a buffered solution. 4. The manufacturing method of claim 1 , wherein the electrically conductive polymer is poly(3,4-ethylenedioxythiophene):poly(styrenesulfonate). 5. The manufacturing method of claim 1 , wherein the monomers are vinyl monomers, and the secondary polymer network includes a vinyl polymer. 6. The manufacturing method of claim 5 , wherein the secondary polymer network includes polyacrylic acid or polyacrylamide. 7. The manufacturing method of claim 1 , wherein the monomers are ethers, and the secondary polymer network includes a polyether. 8. The manufacturing method of claim 1 , wherein the monomers are monomers of a self-healing polymer, a thermo-responsive polymer, or a pH-responsive polymer. 9. The manufacturing method of claim 1 , wherein the inducing gelation step comprises providing a sacrificial layer; and applying an electrical input to the sacrificial layer in a presence of a solution of the electrically conductive polymer to induce gelation of the electrically conductive polymer to form the gel. 10. The manufacturing method of claim 9 , wherein applying the electrical input includes applying an anodic bias to the sacrificial layer. 11. The manufacturing method of claim 9 , wherein the sacrificial layer includes a metal, and applying the electrical input includes inducing oxidation of the metal to form cations of the metal. 12. The manufacturing method of claim 9 , wherein providing the sacrificial layer includes forming the sacrificial layer as a patterned sacrificial layer on a substrate, and applying the electrical input to the sacrificial layer includes forming the coating of the hydrogel as a patterned coating of the hydrogel on the substrate.
Electrically-conducting paints {(conductive materials H01B1/00)} · CPC title
Interpenetrating networks [IPN] · CPC title
obtained by reactions only involving carbon-to-carbon unsaturated bonds · CPC title
Coating compositions based on polyethers obtained by reactions forming an ether link in the main chain (based on polyacetals C09D159/00; based on epoxy resins C09D163/00; based on polythioether-ethers C09D181/02; based on polyethersulfones C09D181/06); Coating compositions based on derivatives of such polymers · CPC title
Macromolecular gels · CPC title
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