Features to drive fluid toward an ultrasonic blade of a surgical instrument

Patent metadata

Field	Value
Publication number	US-10856897-B2
Application number	US-201815972846-A
Country	US
Kind code	B2
Filing date	May 7, 2018
Priority date	Nov 25, 2014
Publication date	Dec 8, 2020
Grant date	Dec 8, 2020

Abstract

A surgical apparatus comprises a body, a user input feature, a shaft assembly, an end effector, and a blade cooling system. The end effector comprises a clamp arm and an ultrasonic blade that may be coupled with an ultrasonic transducer. The clamp arm is configured to pivot toward and away from the ultrasonic blade. The cooling system is operable to deliver liquid coolant to the ultrasonic blade to thereby cool the ultrasonic blade. The user input feature is operable to both actuate the clamp arm and actuate the cooling system.

First claim

We claim:

1. An apparatus for operating on tissue, the apparatus comprising:
(a) a body;
(b) a trigger movably coupled with the body;
(c) a shaft assembly extending distally from the body, wherein the shaft assembly comprises an acoustic waveguide configured to couple with an ultrasonic transducer;
(d) an end effector, wherein the end effector comprises:
(i) an ultrasonic blade in acoustic communication with the acoustic waveguide, and
(ii) a clamp arm, wherein the clamp arm is pivotable toward and away from the ultrasonic blade to clamp tissue therebetween; and

(e) a blade cooling system operatively coupled with the trigger, wherein the blade cooling system is operable to deliver liquid coolant to the ultrasonic blade,
wherein in response to movement of the trigger in a first direction, the clamp arm is configured to pivot toward the ultrasonic blade,
wherein in response to movement of the trigger in a second direction, the clamp arm is configured to pivot away from the ultrasonic blade and the blade cooling system is configured to simultaneously deliver liquid coolant to the ultrasonic blade.

2. The apparatus of claim 1 , wherein the movement of the trigger in the first direction comprises movement of the trigger toward the body, wherein the movement of the trigger in the second direction comprises movement of the trigger away from the body.

3. The apparatus of claim 1 , wherein the blade cooling system further comprises a fluid pump, wherein the fluid pump is operable to direct liquid coolant toward the ultrasonic blade in response to movement of the trigger in the second direction.

4. The apparatus of claim 3 , wherein the fluid pump comprises a peristaltic pump.

5. The apparatus of claim 4 , wherein the peristaltic pump comprises a resilient tube configured to contain liquid coolant, and a roller positioned to contact the resilient tube, wherein the roller is configured to deform the resilient tube to thereby direct liquid coolant toward the ultrasonic blade in response to movement of the trigger in the second direction.

6. The apparatus of claim 4 , wherein the peristaltic pump is configured to assume an inactive state during movement of the trigger in the first direction.

7. The apparatus of claim 1 , further comprising a blade cover extending along the ultrasonic blade, wherein the blade cover is positioned to define a gap between an inner surface of the blade cover and an outer surface of the ultrasonic blade, wherein the blade cooling system is operable to deliver liquid coolant distally to the ultrasonic blade through the gap.

8. The apparatus of claim 7 , wherein the blade cover has a closed distal end disposed about a distal tip of the ultrasonic blade.

9. The apparatus of claim 7 , wherein the blade cover has an open distal end configured to expose a distal tip of the ultrasonic blade.

10. The apparatus of claim 1 , wherein the shaft assembly further comprises:
(i) an inner tube,
(ii) an outer tube, and
(iii) an interior space extending longitudinally between the inner tube and the outer tube, wherein the blade cooling system is in fluid communication with the interior space,
wherein the blade cooling system is operable to direct liquid coolant distally through the interior space and toward the ultrasonic blade in response to movement of the trigger in the second direction.

11. The apparatus of claim 10 , further comprising a blade cover extending along the ultrasonic blade, wherein the blade cover is positioned to define a gap between an inner surface of the blade cover and an outer surface of the ultrasonic blade, wherein the gap is in fluid communication with the interior space, wherein the blade cooling system is operable to deliver liquid coolant distally to the ultrasonic blade through the interior space and the gap.

12. The apparatus of claim 10 , wherein the inner tube and the outer tube are configured to rotate relative to the body, wherein one of the inner tube or the outer tube is operable to translate relative to the other of the inner tube or the outer tube to pivot the clamp arm relative to the ultrasonic blade.

13. The apparatus of claim 1 , wherein the blade cooling system comprises a compressible reservoir configured to store liquid coolant, wherein the compressible reservoir is configured to compress and thereby direct liquid coolant to the ultrasonic blade in response to movement of the trigger in the second direction.

14. The apparatus of claim 1 , wherein the blade cooling system is configured to deliver liquid coolant to the ultrasonic blade through the clamp arm.

15. The apparatus of claim 14 , wherein the clamp arm includes a fluid inlet opening and a fluid outlet opening arranged proximal to the fluid inlet opening.

16. An apparatus for operating on tissue, the apparatus comprising:
(a) a body;
(b) a shaft assembly extending distally from the body, wherein the shaft assembly comprises an acoustic waveguide configured to couple with an ultrasonic transducer;
(c) an end effector, wherein the end effector comprises:
(i) an ultrasonic blade in acoustic communication with the acoustic waveguide, and
(ii) a clamp arm, wherein the clamp arm is pivotable toward and away from the ultrasonic blade to clamp tissue therebetween; and

(d) a blade cooling system operable to deliver liquid coolant to the ultrasonic blade, wherein the blade cooling system comprises a compressible reservoir arranged within the shaft assembly and configured to store liquid coolant,
wherein the compressible reservoir is configured to compress and thereby direct liquid coolant to the ultrasonic blade in response to movement of the clamp arm relative to the ultrasonic blade.

17. The apparatus of claim 16 , wherein the compressible reservoir is arranged within a distal portion of the shaft assembly.

18. The apparatus of claim 16 , wherein the compressible reservoir comprises at least one of a sponge or a bladder.

19. An apparatus for operating on tissue, the apparatus comprising:
(a) a body;
(b) a shaft assembly extending distally from the body, wherein the shaft assembly comprises an acoustic waveguide configured to couple with an ultrasonic transducer;
(c) an end effector, wherein the end effector comprises:
(i) an ultrasonic blade in acoustic communication with the acoustic waveguide, and
(ii) a clamp arm, wherein the clamp arm is pivotable toward and away from the ultrasonic blade to clamp tissue therebetween; and

(d) a blade cooling system operable to deliver liquid coolant to the ultrasonic blade, wherein the blade cooling system comprises an outlet opening provided by the clamp arm, wherein the blade cooling system is operable to direct liquid coolant through the outlet opening and toward the ultrasonic blade in response to movement of the clamp arm away from the ultrasonic blade.

20. The apparatus of claim 19 , wherein the blade cooling system further comprises:
(i) an inlet opening provided by the clamp arm and arranged distally of the outlet opening, and
(ii) an interior chamber of the clamp arm,
wherein the interior chamber is configured to receive evaporated fluid through the inlet opening when the clamp arm is pivoted toward the ultrasonic blade,
wherein the interior chamber is further configured to condense the evaporated fluid into liquid and direct the liquid through the outlet opening toward the ultrasonic blade to thereby cool the ultrasonic blade when the clamp arm is pivoted away from the ultrasonic blade.

Assignees

• Ethicon Llc

Inventors

• Stokes Michael J
• Asher Ryan M
• Scheib Charles J
• Nobis Rudolph H
• Estera Frederick L
• Dickerson Benjamin D
• Draginoff Jr Carl J
• Messerly Jeffrey D
• Cagle David J
• Gee Jacob S
• Weisenburgh Ii William B
• Rios Perez Omar E
• Baxter Iii Chester O
• Boyd Benjamin M
• Ruiz Ortiz Rafael J
• Fontannaz Joël
• Glutz Lukas
• Feriani Amir
• Gremion Emmanuel

Classifications

• A61B2017/2929

  with a head rotatable about the longitudinal axis of the shaft · CPC title

• A61B2017/2825

  Inserts of different material in jaws · CPC title

• A61B2017/320094

  additional movable means performing clamping operation · CPC title

• A61B2017/320084

  Irrigation sleeves · CPC title

• A61B2017/320093

  additional movable means performing cutting operation · CPC title