Customized patient-specific orthopaedic surgical instruments

Patent metadata

Field	Value
Publication number	US-10856891-B2
Application number	US-201815992059-A
Country	US
Kind code	B2
Filing date	May 29, 2018
Priority date	May 29, 2018
Publication date	Dec 8, 2020
Grant date	Dec 8, 2020

Abstract

An orthopaedic surgical instrument is provided having a first customized patient-specific surgical instrument and a second customized patient-specific surgical instrument configured to be removably coupled to the first customized patient-specific surgical instrument. The second customized patient-specific surgical instrument includes a body positioned in a gap defined between posteriorly-extending arms of the first customized patient-specific surgical instrument.

First claim

The invention claimed is:

1. An orthopaedic surgical instrument, comprising:
a first customized patient-specific surgical instrument comprising:
a body,
a cutting guide slot extending through the body,
a pair of posteriorly-extending arms, each arm including a customized patient-specific negative contour configured to receive a portion of a corresponding positive contour of one of a patient's femoral condyles, and

a second customized patient-specific surgical instrument removably coupled to the first customized patient-specific surgical instrument, the second customized patient-specific surgical instrument including a body positioned in a gap defined between the posteriorly-extending arms, the body including a customized patient-specific negative contour configured to receive a portion of a corresponding positive contour defining the patient's intercondylar notch.

2. The orthopaedic surgical instrument of claim 1 , wherein:
the first customized patient-specific surgical instrument further comprises a boss attached to, and extending from, the body to a free end spaced apart from the body, the boss including an opening that is defined in its free end, and
the second customized patient-specific surgical instrument further comprises a boss attached to, and extending from, the body and coupled to the boss of the first customized patient-specific surgical instrument.

3. The orthopaedic surgical instrument of claim 2 , wherein:
the opening in the boss of the first customized patient-specific surgical instrument defines a guide hole extending through the boss of the first customized patient-specific surgical instrument, and
a guide hole extends through the boss of the second customized patient-specific surgical instrument,
wherein the guide hole of the first customized patient-specific surgical instrument is aligned with the guide hole of the second customized patient-specific surgical instrument.

4. The orthopaedic surgical instrument of claim 1 , further comprising a locking mechanism that removably couples the second customized patient-specific surgical instrument to the first customized patient-specific surgical instrument.

5. The orthopaedic surgical instrument of claim 4 , wherein the locking mechanism includes brackets that extend distally from the body of the first customized patient-specific surgical instrument.

6. The orthopaedic surgical instrument of claim 5 , wherein each bracket has an L-shaped configuration and a catch is defined between the bracket and a distal surface of the first customized patient-specific surgical instrument.

7. The orthopaedic surgical instrument of claim 1 , wherein the customized patient-specific negative contour of the first customized patient-specific surgical instrument and the customized patient-specific negative contour of the second customized patient-specific surgical instrument form a bone-engaging surface.

8. The orthopaedic surgical instrument of claim 1 , wherein the first customized patient-specific surgical instrument further comprises a metallic guide body attached to, and extending from, the body to a free end, the guide body including an elongated opening that is defined in its free end, wherein the cutting guide slot extends from the opening in the guide body and is sized and shaped to guide a surgical tool into engagement with the patient's bone.

9. The orthopaedic surgical instrument of claim 8 , wherein the guide slot is sized and shaped to guide a cutting saw blade into engagement with the patient's bone.

10. An orthopaedic surgical instrument comprising:
a cutting block having (i) a body, (ii) a cutting guide slot extending through the body, and (iii) a pair of posteriorly-extending arms, each arm including a customized patient-specific negative contour configured to receive a portion of a corresponding positive contour of one of a patient's femoral condyles, and
an augment configured to be removably coupled to the cutting block, the augment including a body positioned in a gap defined between the posteriorly-extending arms, the body including a customized patient-specific negative contour configured to receive a portion of a corresponding positive contour defining the patient's intercondylar notch.

11. The orthopaedic surgical instrument of claim 10 , wherein:
the cutting block further comprises a boss attached to, and extending from, the body to a free end spaced apart from the body, the boss including an opening that is defined in its free end, and
the augment further comprises a boss attached to, and extending from, the body and configured to couple to the boss of the cutting block.

12. The orthopaedic surgical instrument of claim 10 , wherein:
a plurality of catches extend from the body of the cutting block, and
the body of the augment includes a plurality of tabs, wherein the tabs are received in the catches to couple the augment to the cutting block.

13. The orthopaedic surgical instrument of claim 12 , wherein the catches are formed in brackets that extend distally from the body of the cutting block.

14. The orthopaedic surgical instrument of claim 13 , wherein each bracket has an L-shaped configuration, the catch being defined between the bracket and a distal surface of the cutting block.

15. The orthopaedic surgical instrument of claim 10 , wherein, when the augment is coupled to the cutting block, the customized patient-specific negative contour of the augment and the customized patient-specific negative contour of the cutting block form a bone-engaging surface.

Assignees

• Depuy Synthes Products Inc

Inventors

• Rhodes James M
• Pollock Shawnoah S

Classifications

• A61B17/155 Primary

  Cutting femur · CPC title

• A61B2034/105

  Modelling of the patient, e.g. for ligaments or bones · CPC title

• A61B17/1675

  for the knee · CPC title

• A61F2/30942

  for designing or making customized prostheses, e.g. using templates, CT or NMR scans, finite-element analysis or CAD-CAM techniques · CPC title

• A61B2017/568

  produced with shape and dimensions specific for an individual patient · CPC title