Controller of fuel system for vehicle

Patent metadata

Field	Value
Publication number	US-10851746-B2
Application number	US-201816149841-A
Country	US
Kind code	B2
Filing date	Oct 2, 2018
Priority date	Jun 18, 2018
Publication date	Dec 1, 2020
Grant date	Dec 1, 2020

Abstract

A controller of a fuel system for a vehicle is provided in which heat is dissipated outside from a printed circuit board to cool the controller. The dissipated heat is utilized to maximize the efficiency of the purge operation using a canister by waste heat. The controller is integrated with an air filter for removing foreign substances from air to be suctioned into a canister, and is configured to realize heat exchange between air passing through the air filter and a motor driver.

First claim

What is claimed is:

1. A controller of a fuel system for a vehicle, comprising:
a mounting member mounted to a fuel tank, the mounting member being integrally provided at a top surface of the fuel tank with an accommodation portion and the top surface of the mounting member being a surface exposed to an outside of the fuel tank;
a motor driver mounted in the accommodation portion to operate a motor of a fuel pump; and
an air filter including a filter case, a filter module disposed in the filter case to remove foreign substances from air, an inlet port for allowing air to be introduced into the filter case therethrough, and an outlet port for allowing air, from which foreign substances have been removed while passing through the filter module, to be discharged from the filter case therethrough,
wherein the filter case is formed integrally with the accommodation portion to realize heat exchange between air passing through the filter case and the motor driver,
wherein a diaphragm is mounted between an internal space in the accommodation portion and an internal space in the filter case to separate the internal space in the accommodation portion and the internal space in the filter case from each other, and
wherein the filter case includes:
a main body formed integrally with the accommodation portion, the main body having therein an internal space in which the filter module is mounted; and
a cover detachably coupled to the main body to seal the internal space in the main body.

2. The controller of claim 1 , wherein the mounting member is a fuel pump plate that includes a bottom surface to which the fuel pump is integrally coupled, the fuel pump being disposed inside the fuel tank.

3. The controller of claim 1 , wherein a support portion protrudes from a top surface of the fuel pump plate, and wherein the accommodation portion is formed integrally with the support portion.

4. The controller of claim 1 , wherein the outlet port of the filter case is connected to an atmosphere port of a canister for collecting fuel evaporation gas via a tube, and during a purge operation of the canister, air in the air filter is suctioned into the atmosphere port via the outlet port and the tube, and desorption of the fuel evaporation gas is realized in the canister.

5. A controller of a fuel system for a vehicle, comprising:
a mounting member mounted to a fuel tank, the mounting member being integrally provided at a top surface of the fuel tank with an accommodation portion and the top surface of the mounting member being a surface exposed to an outside of the fuel tank;
a motor driver mounted in the accommodation portion to operate a motor of a fuel pump; and
an air filter including a filter case, a filter module disposed in the filter case to remove foreign substances from air, an inlet port for allowing air to be introduced into the filter case therethrough, and an outlet port for allowing air, from which foreign substances have been removed while passing through the filter module, to be discharged from the filter case therethrough,
wherein the filter case is formed integrally with the accommodation portion to realize heat exchange between air passing through the filter case and the motor driver,
wherein a diaphragm is mounted between an internal space in the accommodation portion and an internal space in the filter case to separate the internal space in the accommodation portion and the internal space in the filter case from each other, and
wherein the diaphragm is any one of a porous plate having apertures formed therethrough and a plate formed of a porous material having therein pores through which air passes.

6. A controller of a fuel system for a vehicle, comprising:
a mounting member mounted to a fuel tank, the mounting member being integrally provided at a top surface of the fuel tank with an accommodation portion and the top surface of the mounting member being a surface exposed to an outside of the fuel tank;
a motor driver mounted in the accommodation portion to operate a motor of a fuel pump; and
an air filter including a filter case, a filter module disposed in the filter case to remove foreign substances from air, an inlet port for allowing air to be introduced into the filter case therethrough, and an outlet port for allowing air, from which foreign substances have been removed while passing through the filter module, to be discharged from the filter case therethrough,
wherein the filter case is formed integrally with the accommodation portion to realize heat exchange between air passing through the filter case and the motor driver,
wherein a diaphragm is mounted between an internal space in the accommodation portion and an internal space in the filter case to separate the internal space in the accommodation portion and the internal space in the filter case from each other, and
wherein the filter module is arranged horizontally in the filter case to partition the internal space in the filter case into a first space above the filter module and a second space under the filter module.

7. The controller of claim 6 , wherein the air filter further includes:
a first partition wall formed at an upper inner surface of the filter case to extend downwards to partition the first space above the filter module; and
a second partition wall formed at a top surface of the diaphragm to extend upwards to partition the second space under the filter module,
wherein the inlet port is formed at the filter case to communicate with the first space above the filter module, and
wherein the outlet port is formed at the filter case to communicate with the second space under the filter module.

8. The controller of claim 7 , wherein the first partition wall is formed at a position closer to a side surface of the filter case, in which the inlet port is formed, than the second partition wall.

9. The controller of claim 7 , wherein a first sealing member is provided at a lower end of the first partition wall and a second sealing member is provided at an upper end of the second partition wall to seal a gap between the first partition wall and the filter module and a gap between the second partition wall and the filter module.

10. The controller of claim 6 , wherein the air filter further includes:
a partition wall formed at a top surface of the diaphragm to extend upwards to partition the second space under the filter module into two spaces,
wherein the outlet port is formed at the filter case to communicate with one of the two spaces into which the second space under the filter module is partitioned, and
wherein the inlet port includes:
a first inlet port formed at the filter case to communicate with the first space above the filter module; and
a second inlet port formed at the filter case to communicate with a remaining one of the two spaces into which the second space under the filter module is partitioned.

11. The controller of claim 10 , wherein a sealing member is provided at an upper end of the partition wall to seal a gap between the partition wall and the filter module.

12. The controller of claim 10 , wherein a cross-sectional area of a flow path formed in the first inlet port is greater than a cross-sectional area of a flow path formed in the second inlet port.

Assignees

• Hyundai Motor Co Ltd
• Kia Motors Corp

Inventors

• Kim Chang Han
• Kim Jong Ki
• Lee Jae Min

Classifications

• F02M37/0011 Primary

  Constructional details; Manufacturing or assembly of elements of fuel systems; Materials therefor · CPC title

• H05K7/20181

  Filters; Louvers · CPC title

• F02M2037/082

  Details of the entry of the current supply lines into the pump housing, e.g. wire connectors, grommets, plugs or sockets · CPC title

• F02M21/0245

  High pressure fuel supply systems; Rails; Pumps; Arrangement of valves · CPC title

• F02M37/10 Primary

  submerged in fuel, e.g. in reservoir · CPC title