Rotating electric machine

Patent metadata

Field	Value
Publication number	US-10848041-B2
Application number	US-201916506364-A
Country	US
Kind code	B2
Filing date	Jul 9, 2019
Priority date	Jan 13, 2017
Publication date	Nov 24, 2020
Grant date	Nov 24, 2020

Abstract

A rotating electric machine includes a stator and a rotor. The rotor includes: a field core having at least one boss portion, a pair of disc portions and a plurality of claw-shaped magnetic pole portions; a field coil arranged between the at least one boss portion and the claw-shaped magnetic pole portions; a plurality of permanent magnets each of which is arranged between one circumferentially-adjacent pair of the claw-shaped magnetic pole portions; and a ring-shaped fixing member fixed to radially inner parts of the claw-shaped magnetic pole portions to support the claw-shaped magnetic pole portions from the radially inner side. Moreover, a d-axis magnetic circuit and a magnet magnetic circuit are at least partially coincident with each other to share a common circuit portion. When field current is supplied to the field coil, the permeance of the d-axis magnetic circuit is lower than the permeance of a q-axis magnetic circuit.

First claim

What is claimed is:

1. A rotating electric machine comprising:
a stator including an annular stator core and a stator coil wound on the stator core; and
a rotor arranged radially inside the stator to radially face the stator,
wherein
the rotor includes:
a field core having at least one cylindrical boss portion fixed on a rotating shaft, a pair of disc portions extending radially outward respectively from two axial end parts of the at least one boss portion, and a plurality of claw-shaped magnetic pole portions each axially extending from a radially outer end part of a corresponding one of the disc portions and located radially outside the at least one boss portion, the claw-shaped magnetic pole portions respectively forming magnetic poles polarities of which are alternately different in a circumferential direction;
a field coil arranged between the at least one boss portion and the claw-shaped magnetic pole portions to generate magnetomotive force upon being energized;
a plurality of permanent magnets each of which is arranged between one circumferentially-adjacent pair of the claw-shaped magnetic pole portions with its axis of easy magnetization oriented in the circumferential direction, each of the permanent magnets having magnetic poles formed therein so as to match the polarities induced in the pair of claw-shaped magnetic pole portions due to the magnetomotive force of the field coil; and
a ring-shaped fixing member fixed to radially inner parts of the claw-shaped magnetic pole portions, which face the at least one boss portion, to support the claw-shaped magnetic pole portions from a radially inner side,
wherein
a d-axis magnetic circuit and a magnet magnetic circuit are at least partially coincident with each other to share a common circuit portion,
along the d-axis magnetic circuit, magnetic flux generated by the magnetomotive force of the field coil flows through the at least one boss portion, the disc portions, one pair of the claw-shaped magnetic pole portions and the stator core,
along the magnet magnetic circuit, magnetic flux generated by magnetic force of a corresponding one of the permanent magnets flows,
the rotating electric machine is configured so that when field current is supplied to the field coil, permeance of the d-axis magnetic circuit is lower than permeance of a q-axis magnetic circui,
along the q-axis magnetic circuit, magnetic flux generated during energization of the stator coil flows through a q axis that is located at a position offset from a d axis by 90° in electrical angle.

2. The rotating electric machine as set forth in claim 1 , wherein the permeance Prt of the d-axis magnetic circuit and the permeance Pst of the q-axis magnetic circuit are set to satisfy a relationship of Pst:Prt=2n:1 (where n is a real number greater than or equal to 1) when the field current is supplied to the field coil.

3. A rotating electric machine comprising:
a stator including an annular stator core and a stator coil wound on the stator core; and
a rotor arranged radially inside the stator to radially face the stator,
wherein
the rotor includes:
a field core having at least one cylindrical boss portion fixed on a rotating shaft, a pair of disc portions extending radially outward respectively from two axial end parts of the at least one boss portion, and a plurality of claw-shaped magnetic pole portions each axially extending from a radially outer end part of a corresponding one of the disc portions and located radially outside the at least one boss portion, the claw-shaped magnetic pole portions respectively forming magnetic poles polarities of which are alternately different in a circumferential direction;
a field coil arranged between the at least one boss portion and the claw-shaped magnetic pole portions to generate magnetomotive force upon being energized;
a plurality of permanent magnets each of which is arranged between one circumferentially-adjacent pair of the claw-shaped magnetic pole portions with its axis of easy magnetization oriented in the circumferential direction, each of the permanent magnets having magnetic poles formed therein so as to match the polarities induced in the pair of claw-shaped magnetic pole portions due to the magnetomotive force of the field coil; and
a ring-shaped fixing member fixed to radially inner parts of the claw-shaped magnetic pole portions, which face the at least one boss portion, to support the claw-shaped magnetic pole portions from a radially inner side,
wherein
a surface area As of a radially outer surface of each of the claw-shaped magnetic pole portions and a magnetic path cross-sectional area Ab of the at least one boss portion per pair of N and S magnetic poles are set to satisfy a relationship of 0.9<As/Ab<1.7.

4. The rotating electric machine as set forth in claim 3 , wherein an outer diameter Db of the at least one boss portion and an outer diameter Dr of the rotor are set to satisfy a relationship of 0.46<Db/Dr<0.53.

5. A rotating electric machine comprising:
a stator including an annular stator core and a stator coil wound on the stator core; and
a rotor arranged radially inside the stator to radially face the stator,
wherein
the rotor includes:
a field core having at least one cylindrical boss portion fixed on a rotating shaft, a pair of disc portions extending radially outward respectively from two axial end parts of the at least one boss portion, and a plurality of claw-shaped magnetic pole portions each axially extending from a radially outer end part of a corresponding one of the disc portions and located radially outside the at least one boss portion, the claw-shaped magnetic pole portions respectively forming magnetic poles polarities of which are alternately different in a circumferential direction;
a field coil arranged between the at least one boss portion and the claw-shaped magnetic pole portions to generate magnetomotive force upon being energized;
a plurality of permanent magnets each of which is arranged between one circumferentially-adjacent pair of the claw-shaped magnetic pole portions with its axis of easy magnetization oriented in the circumferential direction, each of the permanent magnets having magnetic poles formed therein so as to match the polarities induced in the pair of claw-shaped magnetic pole portions due to the magnetomotive force of the field coil; and
a ring-shaped fixing member fixed to radially inner parts of the claw-shaped magnetic pole portions, which face the at least one boss portion, to support the claw-shaped magnetic pole portions from a radially inner side,
wherein
a surface area As of a radially outer surface of each of the claw-shaped magnetic pole portions and a magnetic path cross-sectional area Ad of each of the disc portions per claw-shaped magnetic pole portion are set to satisfy a relationship of 0.9<As/Ad<1.7.

6. The rotating electric machine as set forth in claim 5 , wherein residual magnetic flux density of the permanent magnets is higher than or equal to 1 T.

7. The rotating electric machine as set forth in claim 5 , wherein the magnetic path cross-sectional area Ab of the at least one boss portion per pair of N and S magnetic poles, magnetic flux density B50 when magnetic field of 5000 A/m is applied to the at least one boss portion, the residual magnetic flux density Br of the permanent magnets, and a magnetic path cross-sectional area Am of each of the permanent magnets are set to satisfy a relationship of 2×Br×Am<B50×Ab.

8. The rotating electric machine as set forth in claim 5 , wherein the claw-shaped magnetic pole portions of the field core are formed of a first material, and
the at least one boss portion and the disc portions of the field core are formed of a second material that is low

Assignees

• Denso Corp

Inventors

• Taniguchi Makoto
• Takahashi Yuuki

Classifications

• H02K21/044 Primary

  Rotor of the claw pole type · CPC title

• H02K19/22 Primary

  having windings each turn of which co-operates alternately with poles of opposite polarity, e.g. heteropolar generators · CPC title

• H02K5/148

  Slidably supported brushes · CPC title

• H02K5/1732

  radially supporting the rotary shaft at both ends of the rotor (H02K5/1737 takes precedence) · CPC title

• H02K2213/03

  Machines characterised by numerical values, ranges, mathematical expressions or similar information · CPC title