Negative electrode for lithium metal battery and lithium metal battery comprising the same

Patent metadata

Field	Value
Publication number	US-10847799-B2
Application number	US-201715581072-A
Country	US
Kind code	B2
Filing date	Apr 28, 2017
Priority date	Apr 29, 2016
Publication date	Nov 24, 2020
Grant date	Nov 24, 2020

Abstract

A negative electrode for a lithium metal battery including: a lithium metal electrode including a lithium metal or a lithium metal alloy; and a protective layer on at least portion of the lithium metal electrode, wherein the protective layer has a Young's modulus of about 106 pascals or greater and includes at least one particle having a particle size of greater than 1 micrometer to about 100 micrometers, and wherein the at least one particle include an organic particle, an inorganic particle, an organic-inorganic particle, or a combination thereof.

First claim

What is claimed is:

1. A negative electrode for a lithium metal battery, the negative electrode comprising:
a lithium metal electrode comprising lithium metal or a lithium metal alloy; and
a protective layer comprising a mixture of a lithium salt and a plurality of organic particles, the protective layer disposed on at least a portion of the lithium metal electrode,
wherein the organic particle comprises a polystyrene homopolymer, a copolymer having a weight average molecular weight of about 10,000 Daltons to about 100,000 Daltons and comprising a styrene repeating unit, or a combination of the polystyrene homopolymer and the copolymer, and
wherein the protective layer has a Young's modulus of about 10 6 pascals to about 10 11 pascals, and
wherein the organic particle has a particle size of greater than 1 micrometer to about 100 micrometers.

2. The negative electrode of claim 1 , wherein the copolymer of the plurality of particles comprises a poly(styrene-divinylbenzene) copolymer, a poly(methyl methacrylate-divinylbenzene) copolymer, a poly(ethyl methacrylate-divinylbenzene) copolymer, a poly(pentyl methacrylate-divinylbenzene) copolymer, a poly(butyl methacrylate-divinylbenzene) copolymer, a poly(propyl methacrylate-divinylbenzene) copolymer, a poly(styrene-ethylene-butylene-styrene) copolymer, a poly(styrene-methyl methacrylate) copolymer, a poly(styrene-acrylonitrile) copolymer, poly(styrene-vinylpyridine) copolymer, a poly(acrylonitrile-butadiene-styrene) copolymer, a poly(acrylonitrile-ethylene-propylene-styrene) copolymer, a poly(methyl methacrylate-acrylonitrile-butadiene-styrene) copolymer, a poly((C1-C9 alkyl) methacrylate-butadiene-styrene) copolymer, a poly(styrene-(C1-C9 alkyl) acrylate) copolymer, a poly(acrylonitrile-styrene-(C1-C9 alkyl) acrylate) copolymer, or a combination thereof;
wherein the styrene repeating unit of the copolymer is from about 65 to 99 parts by weight, based on 100 parts by weight of the copolymer, and in the copolymer if the styrene repeating unit is a divinylbenzene repeating unit, an amount of divinylbenzene may be from about 1 to 35 parts by weight, based on 100 parts by weight of the copolymer.

3. The negative electrode of claim 1 , wherein the copolymer comprising the styrene repeating unit is a block copolymer comprising a poly(styrene-divinylbenzene) copolymer, a poly(methyl methacrylate-divinylbenzene) copolymer, a poly(ethyl methacrylate-divinylbenzene) copolymer, a poly(pentyl methacrylate-divinylbenzene) copolymer, a poly(butyl methacrylate-divinylbenzene) copolymer, a poly(propyl methacrylate-divinylbenzene) copolymer, a poly(styrene-ethylene-butylene-styrene) copolymer, a poly(styrene-methyl methacrylate) copolymer, a poly(styrene-acrylonitrile) copolymer, a poly(styrene-vinylpyridine) copolymer, a poly(acrylonitrile-butadiene-styrene) copolymer, a poly(acrylonitrile-ethylene-propylene-styrene) copolymer, a poly(methyl methacrylate-acrylonitrile-butadiene-styrene) copolymer, a poly((C1-C9 alkyl) methacrylate-butadiene-styrene) copolymer, a poly(styrene-(C1-C9 alkyl) acrylate) copolymer, or a poly(acrylonitrile-styrene-(C1-C9 alkyl) acrylate) copolymer, or
a combination thereof.

4. The negative electrode of claim 1 ,
wherein the protective layer comprises a single layer or multiple layers comprising the plurality of organic particles.

5. The negative electrode of claim 1 , wherein the plurality of organic particles in the protective layer has have an average particle diameter of about 1.1 micrometer to about 50 micrometers.

6. The negative electrode of claim 1 , wherein the plurality of organic particles in the protective layer comprises particles with different particles sizes selected from
i. a 1:1 weight ratio of a poly(styrene-divinylbenzene) copolymer organic particle having an average particle diameter of about 3 micrometers and a poly(styrene-divinylbenzene) copolymer organic particle having an average particle diameter of about 8 micrometers;
ii. a 1:1 weight ratio of a poly(styrene-divinylbenzene) copolymer organic particle having an average particle diameter of about 3 micrometers and a poly(styrene-divinylbenzene) copolymer organic particle having an average particle diameter of about 1.1 micrometer; or
iii. a 1:1 weight ratio of a poly(styrene-divinylbenzene) copolymer organic particle having an average particle diameter of about 3 micrometers and a poly(styrene-divinylbenzene) copolymer organic particle having an average particle diameter of about 1.3 micrometer.

7. The negative electrode of claim 1 , wherein the protective layer has a porosity of about 25% to about 50%, based on a total volume of the protective layer.

8. The negative electrode of claim 1 , wherein the protective layer has a thickness of about 1 micrometer to about 10 micrometers.

9. The negative electrode of claim 1 , wherein the lithium salt comprises LiSCN, LiN(CN) 2 , LiClO 4 , LiBF 4 , LiAsF 6 , LiPF 6 , LiCF 3 SO 3 , LiC(CF 3 SO 2 ) 3 , LiN(SO 2 C 2 F 5 ) 2 , LiN(SO 2 CF 3 ) 2 , LiN(SO 2 F) 2 , LiSbF 6 , LiPF 3 (CF 2 CF 3 ) 3 , LiPF 3 (CF 3 ) 3 , and LiB(C 2 O 4 ) 2 , or a combination thereof.

10. A lithium metal battery comprising a positive electrode, a negative electrode, and an electrolyte between the positive electrode and the negative electrode,
wherein the negative electrode comprises:
a lithium metal electrode comprising lithium metal or a lithium metal alloy; and
a protective layer comprising a mixture of a lithium salt and a plurality of organic particles, the protective layer disposed on at least a portion of the lithium metal electrode,
wherein the organic particle comprises a polystyrene homopolymer, a copolymer having a weight average molecular weight of about 10,000 Daltons to about 100,000 Daltons and comprising a styrene repeating unit, or a combination of the polystyrene homopolymer and the copolymer,
wherein the protective layer has a Young's modulus of about 10 6 Pascals to about 10 11 pascals, and
wherein the organic particles have a particle size of greater than 1 micrometer to about 100 micrometers or less.

11. The lithium metal battery of claim 10 , wherein a lithium deposition layer is disposed between the protective layer and the negative electrode, and a thickness of the lithium deposition layer in the lithium metal battery is greater than 0 micrometers to about 40 micrometers.

12. The lithium metal battery of claim 10 , wherein a lithium deposition layer is disposed between the protective layer and the negative electrode, and a lithium deposition density of the lithium deposition layer is from about 0.2 grams per cubic centimeter to about 0.3 grams per cubic centimeter.

13. The lithium metal battery of claim 10 ,
wherein a lithium deposition layer is disposed between the protective layer and the lithium metal electrode, and
wherein the lithium metal battery has a lithium deposition density which is about 50 percent to about 75 percent of a lithium deposition density of a lithium metal battery having a negative electrode without the protective layer.

14. The lithium metal battery of claim 10 , wherein the electrolyte comprises a liquid electrolyte, a solid electrolyte, a gel electrolyte, a polymeric ionic liquid, or a combination thereof.

15. The lithium metal battery of claim 10 , further comprising a separator.

16. The lithium metal battery of claim 10 , wherein the lithium metal battery further comprises a separator, the electrolyte is a liquid electrolyte, and the lithium metal battery has a stack structure in which the negative electrode, the separator, the liquid electrolyte, and the positive electrode are sequ

Assignees

• Samsung Electronics Co Ltd
• Samsung Sdi Co Ltd

Inventors

• Lee Yonggun
• Ryu Saebom
• Sugimoto Toshinori
• Yang Yooseong
• Chang Wonseok
• Jeong Joonseon

Classifications

• Y02P70/50

  Manufacturing or production processes characterised by the final manufactured product · CPC title

• H01M4/134 Primary

  Electrodes based on metals, Si or alloys · CPC title

• H01M2004/027

  Negative electrodes · CPC title

• H01M10/4235

  Safety or regulating additives or arrangements in electrodes, separators or electrolyte (H01M10/4242 takes precedence) · CPC title

• H01M10/0565

  Polymeric materials, e.g. gel-type or solid-type · CPC title