Coil unit, and power transmitting device, power receiving device and wireless power transmission system using the coil unit

Patent metadata

Field	Value
Publication number	US-10847310-B2
Application number	US-201816044849-A
Country	US
Kind code	B2
Filing date	Jul 25, 2018
Priority date	Jul 27, 2017
Publication date	Nov 24, 2020
Grant date	Nov 24, 2020

Abstract

Disclosed herein is a coil unit that includes a coil formed by spirally winding a conductive wire, a capacitor electrically connected to the coil, a magnetic member covering the coil in an axial direction of the coil, a first metal shield covering the coil with the magnetic member interposed therebetween, and a second metal shield disposed between the magnetic member and the first metal shield so as to form a space for housing the capacitor. The second metal shield includes a flat plate part facing to the magnetic member, a side wall disposed around the capacitor, and a flange part formed by bending a leading end portion of the side wall extending toward the first metal shield. The flange part is disposed so as to be thermally connected to the first metal shield.

First claim

What is claimed is:

1. A coil unit comprising:
a coil formed by spirally winding a conductive wire;
a capacitor electrically connected to the coil;
a magnetic member covering the coil in an axial direction of the coil;
a first metal shield covering the coil with the magnetic member interposed therebetween; and
a second metal shield disposed between the magnetic member and the first metal shield so as to form a space for housing the capacitor,
wherein a surface of the capacitor that is closest to the coil in the axial direction of the coil is located farther from the coil than the magnetic member;
wherein the second metal shield includes a flat plate part facing to the magnetic member, a side wall disposed around the capacitor, and a flange part comprising a bent leading end portion of the side wall that extends toward the first metal shield, and
wherein the flange part is disposed so as to be thermally connected to the first metal shield.

2. The coil unit as claimed in claim 1 , wherein the flange part comprises the leading end portion of the side wall bent inwardly.

3. The coil unit as claimed in claim 1 , wherein the second metal shield is disposed so as to be thermally connected to the magnetic member.

4. The coil unit as claimed in claim 1 ,
wherein the second metal shield has a planar shape elongated in one direction as viewed in the axial direction of the coil and,
wherein the flange part is disposed along a longitudinal direction of the second metal shield.

5. The coil unit as claimed in claim 1 , wherein an opening is formed in a part of the side wall, through which a power cable connected to the coil or capacitor is drawn outside.

6. The coil unit as claimed in claim 5 ,
wherein the second metal shield has a planar shape elongated in one direction as viewed in the axial direction of the coil,
wherein the coil axis extends in substantially a horizontal direction, and
wherein the opening is formed on one end side of the second metal shield in a longitudinal direction thereof.

7. The coil unit as claimed in claim 1 , wherein an outer dimension of the first metal shield as viewed in the axial direction of the coil is larger than an outer dimension of the second metal shield.

8. The coil unit as claimed in claim 1 , further comprising a heat sink provided on a rear side of the first metal shield opposite to a front side facing to the second metal shield.

9. A power transmitting device comprising:
a coil unit; and
an inverter circuit connected to the coil unit,
wherein the coil unit comprising:
a coil formed by spirally winding a conductive wire;
a capacitor electrically connected to the coil;
a magnetic member covering the coil in an axial direction of the coil;
a first metal shield covering the coil with the magnetic member interposed therebetween; and
a second metal shield disposed between the magnetic member and the first metal shield so as to form a space for housing the capacitor,

wherein a surface of the capacitor that is closest to the coil in the axial direction of the coil is located farther from the coil than the magnetic member;
wherein the second metal shield includes a flat plate part facing to the magnetic member, a side wall disposed around the capacitor, and a flange part comprising a bent leading end portion of the side wall that extends toward the first metal shield, and
wherein the flange part is disposed so as to be thermally connected to the first metal shield.

10. A power receiving device comprising:
a coil unit; and
a rectifying circuit connected to the coil unit,
wherein the coil unit comprising:
a coil formed by spirally winding a conductive wire;
a capacitor electrically connected to the coil;
a magnetic member covering the coil in an axial direction of the coil;
a first metal shield covering the coil with the magnetic member interposed therebetween; and
a second metal shield disposed between the magnetic member and the first metal shield so as to form a space for housing the capacitor,

wherein a surface of the capacitor that is closest to the coil in the axial direction of the coil is located farther from the coil than the magnetic member;
wherein the second metal shield includes a flat plate part facing to the magnetic member, a side wall disposed around the capacitor, and a flange part comprising a bent leading end portion of the side wall that extends toward the first metal shield, and
wherein the flange part is disposed so as to be thermally connected to the first metal shield.

11. A wireless power transmission system comprising:
a power transmitting device that transmits power by wireless; and
a power receiving device that receives the power from the power transmitting device by wireless,
wherein at least one of the power transmitting device and power receiving device includes a coil unit that comprises:
a coil formed by spirally winding a conductive wire;
a capacitor electrically connected to the coil;
a magnetic member covering the coil in an axial direction of the coil;
a first metal shield covering the coil with the magnetic member interposed therebetween; and
a second metal shield disposed between the magnetic member and the first metal shield so as to form a space for housing the capacitor,

wherein a surface of the capacitor that is closest to the coil in the axial direction of the coil is located farther from the coil than the magnetic member;
wherein the second metal shield includes a flat plate part facing to the magnetic member, a side wall disposed around the capacitor, and a flange part comprising a bent leading end portion of the side wall that extends toward the first metal shield, and
wherein the flange part is disposed so as to be thermally connected to the first metal shield.

Assignees

• Tdk Corp

Inventors

• Suzuki Mitsunari
• ARASAKI Kota

Classifications

• H01F27/363 Primary

  made of electrically conductive material · CPC title

• H01F27/36

  Electric or magnetic shields or screens (movable for varying inductance H01F21/10) · CPC title

• H02J50/70

  involving the reduction of electric, magnetic or electromagnetic leakage fields · CPC title

• H01F27/40

  Structural association with built-in electric component, e.g. fuse · CPC title

• H01F38/14

  Inductive couplings {(for wireless supply or distribution of electric power using inductive coupling H02J50/10)} · CPC title