Method and system for emission control device heating

Patent metadata

Field	Value
Publication number	US-10844775-B2
Application number	US-201916283345-A
Country	US
Kind code	B2
Filing date	Feb 22, 2019
Priority date	Feb 22, 2019
Publication date	Nov 24, 2020
Grant date	Nov 24, 2020

Abstract

Methods and systems are provided for expediting emission control device heating. In one example, a method may include flowing air from an intake of an engine to one or more emission control devices via an air injection system while operating a turbocharger via an electric motor to maintain a desired airflow to the engine in response to an emission control device heating condition. In this way, fresh air is provided to the one or more emission control devices without degrading engine performance or increasing engine speed.

First claim

The invention claimed is:

1. A method, comprising:
via a controller, responsive to a heating condition, flowing air from an intake of an engine to one or more emission control devices via an air injection system while operating a turbocharger via an electric motor to maintain a demanded airflow to the engine for producing engine torque, the flowing air from the intake of the engine to the one or more emission control devices including opening a first flow control valve of the air injection system to a first open position selected at least partially based on a pressure in the intake, opening a second flow control valve of the air injection system to a second open position selected based on the first open position, the pressure in the intake, and a first temperature of the one or more emission control devices, and opening a third flow control valve of the air injection system to a third open position selected based on the first open position, the pressure in the intake, and a second temperature of the one or more emission control devices.

2. The method of claim 1 , wherein the one or more emission control devices are coupled in an exhaust passage of the engine, the air injection system couples the intake from upstream of a throttle valve to the exhaust passage upstream of the one or more emission control devices, and the air injection system includes a check valve that enables flow from the intake to the exhaust passage and blocks flow from the exhaust passage to the intake via the controller.

3. The method of claim 2 , wherein the turbocharger includes a compressor positioned in the intake, the electric motor, and a turbine positioned in the exhaust passage upstream of the one or more emission control devices, and operating the turbocharger to maintain the demanded airflow to the engine includes fully opening a wastegate of the turbine while spinning the compressor via the electric motor via the controller.

4. The method of claim 2 , wherein operating the turbocharger via the electric motor to maintain the demanded airflow to the engine includes spinning a compressor of the turbocharger via the electric motor at a speed that is greater than for providing the demanded airflow, and the method further comprises adjusting the throttle valve to a further closed position to maintain the demanded airflow to the engine.

5. The method of claim 2 , wherein the first flow control valve is coupled upstream of the check valve, the first flow control valve positioned to enable or block flow from the intake to the air injection system.

6. The method of claim 5 , wherein the second flow control valve is coupled downstream of the check valve, the second flow control valve positioned to enable or block flow from the air injection system to the exhaust passage upstream of the one or more emission control devices via the controller.

7. The method of claim 6 , wherein:
the one or more emission control devices include a three-way catalyst and a gasoline particulate filter, the gasoline particulate filter coupled downstream of the three-way catalyst in the exhaust passage;
the second flow control valve is positioned to enable or block flow from the air injection system to the exhaust passage upstream of the three-way catalyst via the controller; and
the third flow control valve is coupled downstream of the check valve and in parallel with the second flow control valve, the third flow control valve positioned to enable or block flow from the air injection system to the exhaust passage upstream of the gasoline particulate filter and downstream of the three-way catalyst.

8. The method of claim 7 , wherein:
via the controller, the first open position is further selected based on a desired pressure in the air injection system;
the first temperature of the one or more emission control devices is a temperature of the three-way catalyst;
the second open position is further selected based on a pressure at an inlet of the throttle valve;
the second temperature of the one or more emission control devices is a temperature of the gasoline particulate filter; and
the third open position is further selected based on the pressure at the inlet of the throttle valve.

9. The method of claim 7 , further comprising, responsive to the heating condition not being present, blocking air flow from the air injection system to the one or more emission control devices by fully closing or maintaining closed each of the first flow control valve, the second flow control valve, and the third control valve via the controller.

10. The method of claim 7 , wherein the air injection system further includes an air accumulator coupled downstream of the check valve and upstream of each of the second flow control valve and the third flow control valve, and opening the second flow control valve and opening the third flow control valve is further responsive to an air pressure in the air accumulator being greater than or equal to a threshold pressure via the controller.

11. The method of claim 1 , wherein the heating condition is one of an engine cold start condition and an emission control device regeneration condition.

12. A method, comprising:
via a controller, controlling each of a first flow control valve, a second flow control valve, and a third flow control valve, the first flow control valve and the second flow control valve coupled in series and configured to block or enable air flow from an engine intake to an engine exhaust passage upstream of a first emission control device, the third flow control valve coupled in series with the first flow control valve and coupled in parallel with the second flow control valve and configured to block or enable air flow from the engine intake to the engine exhaust passage upstream of a second emission control device, the controlling including:
responsive to a first condition, adjusting the first flow control valve to a first open position selected at least partially based on a pressure in the engine intake, adjusting the second flow control valve to a second open position selected based on the first open position, the pressure in the engine intake, and a temperature of the first emission control device, and adjusting the third flow control valve to a third open position selected based on the first open position, the pressure in the engine intake, and a temperature of the second emission control device; and
responsive to a second condition, fully closing or maintaining closed the first flow control valve, the second flow control valve, and the third flow control valve.

13. The method of claim 12 , further comprising:
via the controller, during the first condition, operating a turbocharger using electric assistance with a wastegate valve fully open, the electric assistance adjusted based on engine torque demand, and enriching engine fueling; and
during the second condition, operating the turbocharger with the wastegate adjusted to a position selected based on the engine torque demand.

14. The method of claim 12 , via the controller, wherein the first condition includes at least one of an engine temperature less than a threshold temperature and a load of the first emission control device greater than an upper threshold load, and the second condition includes both of the engine temperature greater than the threshold temperature and the load of the first emission control device less than a lower threshold load.

15. A vehicle system, comprising:
an engine;
a turbocharger including an intake compressor rotationally coupled to an exhaust turbine via a shaft and an electric motor;
a wastegate valve coupled in a bypass around the exhaust tur

Assignees

• Ford Global Tech Llc

Inventors

• Kelly Tyler
• Martin Douglas
• Rocci Benjamin
• Martinez Vincent
• Bailey Owen

Classifications

• Y02T10/40

  Engine management systems · CPC title

• Y02T10/12

  Improving ICE efficiencies · CPC title

• Y02A50/20

  Air quality improvement or preservation, e.g. vehicle emission control or emission reduction by using catalytic converters · CPC title

• F01N9/00 Primary

  Electrical control of exhaust gas treating apparatus (monitoring or diagnostic devices for exhaust-gas treatment apparatus F01N11/00; conjoint electrical control of two or more combustion engine functions F02D43/00) · CPC title

• F01N3/30

  Arrangements for supply of additional air (control, e.g. using by-passes or variable air pump drives, F01N3/22) · CPC title