Method and system for water collection and usage on-board a vehicle

Patent metadata

Field	Value
Publication number	US-10844774-B2
Application number	US-201815935923-A
Country	US
Kind code	B2
Filing date	Mar 26, 2018
Priority date	Mar 26, 2018
Publication date	Nov 24, 2020
Grant date	Nov 24, 2020

Abstract

Methods and systems are provided for optimizing collection, usage, and processing of water on-board a vehicle. Water is harvested from various locations of the vehicle including from engine operation, surface condensation, and via dehumidification. Water is processed differently based on the source of the water as well as the intended use.

First claim

The invention claimed is:

1. A method for a vehicle, comprising:
operating a pump during an engine start, including:
before reaching an idle speed of an engine, operating the pump to draw condensate from an intake manifold into a water reservoir of a water generation system on-board the vehicle, and injecting condensate from the water reservoir into an engine cylinder based on a knock sensor output; and
after reaching the idle speed of the engine, operating the pump to draw condensate from an air-conditioning unit of the vehicle.

2. The method of claim 1 , wherein the operating includes operating during an engine start after a longer than threshold engine soak.

3. The method of claim 2 , wherein the operating further includes, responsive to ambient temperature being below a threshold temperature during the longer than threshold engine soak, purging water from the water reservoir.

4. The method of claim 1 , wherein the water reservoir is a first reservoir, the method further comprising, after reaching idle speed, collecting the condensate from the air-conditioning unit into a second, different reservoir.

5. The method of claim 4 , further comprising:
processing the condensate from the intake manifold via a higher degree of filtering; and
processing the condensate from the air-conditioning unit via a lower degree of filtering.

6. The method of claim 4 , further comprising:
delivering the condensate from the intake manifold to a first vehicle location while delivering the condensate from the air-conditioning unit to a second, different vehicle location.

7. The method of claim 6 , wherein the first vehicle location includes directly into an engine cylinder, and wherein the second vehicle location includes onto a tire surface.

8. The method of claim 5 , wherein the condensate from the air-conditioning unit is delivered to the second vehicle location responsive to a higher than threshold vehicle speed.

9. A vehicle system, comprising:
an engine including an intake manifold and a cylinder;
a water generation system including an extractor for dehumidifying ambient air, a first collector for collecting condensate from the intake manifold, a second collector for collecting condensate from a vehicle air conditioning unit, a third collector for collecting condensate from channels provided on a vehicle surface, and a reservoir system including a plurality of reservoirs;
a plurality of water level sensors coupled to each of the plurality of reservoirs of the reservoir system;
a tire nozzle for spraying water on a vehicle tire;
a brake nozzle for spraying water on a brake pad;
an injector for injecting water directly into an engine cylinder;
a vehicle speed sensor; and
a controller with computer readable instructions that, when executed, cause the controller to:
during an engine start, and before reaching an idle speed of the engine,
operate the water generation system to selectively collect condensate at the first collector; and
inject condensate from a first of the plurality of reservoirs coupled to the first collector into the engine cylinder via the injector based on a knock sensor output; and

after reaching the idle speed of the engine,
operate the water generation system to selectively collect condensate at the second and third collectors; and
deliver condensate from a second of the plurality of reservoirs via the tire nozzle when vehicle speed is higher than a threshold speed, and via the brake nozzle when vehicle speed is lower than the threshold speed.

10. The system of claim 9 , wherein the controller includes further instructions for:
transferring the condensate from the first collector to the first reservoir via a first filter; and
transferring the condensate from the second and third collectors to the second reservoir via a second filter, the first filter having a smaller mesh size than the second filter.

11. The system of claim 10 , further comprising a pressure sensor coupled to a water line upstream of the first and second filters, wherein the controller includes further instructions that, when executed, cause the controller to indicate water generation system leakage responsive to a lower than threshold pressure in the water line during the transferring of the condensate through the first filter or the second filter.

12. The system of claim 9 , wherein the controller includes further instructions for:
responsive to a longer than threshold duration of engine shut-down at a temperature lower than a threshold temperature prior to the engine start, opening a drain valve to purge all water from the reservoir system; and
responsive to an operator request for potable water, transferring all water from the reservoir system to a distiller on-board the vehicle.

13. The system of claim 9 , wherein the controller includes further instructions for:
comparing a water level in the reservoir system during the engine start, before operating the water generation system, to the water level in the reservoir system immediately preceding engine shut-down; and
indicating leakage of the reservoir system responsive to a higher than threshold difference.

14. The system of claim 9 , wherein the controller includes further instructions for:
driving the vehicle autonomously along a route from an operator selected point of origin to an operator selected point of destination; and
selecting the route based on an output of a water level sensor coupled to the first reservoir and further based on weather data from a navigational system, the selecting including routing the vehicle through an area with precipitation responsive to a lower than threshold output of the water level sensor.

Assignees

• Ford Global Tech Llc

Inventors

• Martin Douglas
• Rollinger John

Classifications

• C02F1/32

  with ultraviolet light · CPC title

• C02F2101/32

  Hydrocarbons, e.g. oil · CPC title

• C02F2201/008

  Mobile apparatus and plants, e.g. mounted on a vehicle · CPC title

• F02B29/0468 Primary

  Water separation or drainage means · CPC title

• F02N99/00

  Subject matter not provided for in the other groups of this subclass · CPC title