Exhaust device of motorcycle

Patent metadata

Field	Value
Publication number	US-10844769-B2
Application number	US-201615560946-A
Country	US
Kind code	B2
Filing date	Mar 9, 2016
Priority date	Mar 24, 2015
Publication date	Nov 24, 2020
Grant date	Nov 24, 2020

Abstract

An exhaust device for a saddle-type vehicle having a pipe section with respect to a vehicle body and housing a catalyzer therein, and a muffler connected to a rear end of the pipe section includes an upstream oxygen sensor disposed on the pipe section and positioned upstream of the catalyzer and a downstream oxygen sensor disposed on the pipe section and positioned downstream of the catalyzer. The pipe section includes a larger-diameter portion having an increased diameter for housing the catalyzer therein. The downstream oxygen sensor is disposed in the larger-diameter portion. The upstream oxygen sensor and the downstream oxygen sensor are positioned upwardly of a central line of the larger-diameter portion with respect to the vehicle body as viewed in side elevation of the vehicle body.

First claim

The invention claimed is:

1. An exhaust device for a motorcycle having a pipe section extending below an engine for guiding an exhaust gas therefrom rearwardly with respect to a vehicle body and housing a catalyzer therein, and a muffler connected to a rear end of said pipe section, comprising:
an upstream oxygen sensor disposed on said pipe section and positioned upstream of said catalyzer and a downstream oxygen sensor disposed on said pipe section and positioned downstream of said catalyzer,
wherein:
said pipe section includes a larger-diameter portion having an increased diameter, compared with a rest of the pipe section, for housing said catalyzer therein,
said downstream oxygen sensor is disposed in said larger-diameter portion,
said upstream oxygen sensor and said downstream oxygen sensor are positioned upwardly of a central line of said larger-diameter portion with respect to the vehicle body as viewed in side elevation of the vehicle body,
said engine has a cylinder whose cylinder axis is inclined forwardly of the vehicle body with respect to a vertical direction,
said larger-diameter portion is disposed such that said larger-diameter portion has a central axis substantially parallel to said cylinder axis,
said upstream oxygen sensor is mounted outwardly from the inside of said pipe section in the vehicle widthwise direction, and
said larger-diameter portion is positioned outside of an oil filter which is projected into a front surface of a crankcase, and an intermediate pipe coupled to the rear end of the larger-diameter portion passes through side portions of an oil pan below said crankcase,
the pipe section is bent between the larger-diameter portion and the intermediate pipe to form a bent part, and the downstream oxygen sensor is arranged inside the bent part, and
wherein a longitudinal central axis of the larger-diameter portion and a longitudinal central axis of the intermediate pipe form an angle less than 180°, and the downstream oxygen sensor is mounted on an inclined portion which is inclined with respect to a longitudinal central axis of the larger-diameter portion, and is positioned within said angle between the larger-diameter portion and the intermediate pipe.

2. The exhaust device for a motorcycle according to claim 1 , wherein said larger-diameter portion is positioned below a cylinder block of said engine and in front of a crankcase of said engine, and
both said upstream oxygen sensor and said downstream oxygen sensor include a heaterless oxygen sensor free of a heater function.

3. The exhaust device for a motorcycle according to claim 2 , wherein dispersing means for dispersing the exhaust gas which has passed through said catalyzer is provided between said catalyzer and said downstream oxygen sensor within said larger-diameter portion.

4. The exhaust device for a motorcycle a according to claim 2 , wherein said upstream oxygen sensor is mounted on an outlet pipe positioned upstream of said larger-diameter portion.

5. The exhaust device for a motorcycle according to claim 4 , wherein said outlet pipe includes a smaller-diameter portion connected to an exhaust port of said engine, said upstream oxygen sensor being mounted on said smaller-diameter portion, and a bent portion connected to said smaller-diameter portion for bending a direction in which the exhaust gas is discharged rearwardly with respect to the vehicle body and connected to said larger-diameter portion, and
said bent portion has a recessed-projected portion configured to disperse the exhaust gas.

6. The exhaust device for a motorcycle according to claim 2 , wherein said larger-diameter portion is of an assembled hollow structure having a mating region of two separate members of an outer shell which are joined to each other, and
a mount boss for mounting said downstream oxygen sensor thereon is provided in a position on said mating region, thereby closing a clearance on a reverse side of said mating region with said mount boss.

7. The exhaust device for a motorcycle according to claim 6 , wherein said larger-diameter portion includes a front portion as said outer shell which is of said assembled hollow structure, and a rear portion as an integral component,
said catalyzer is disposed in said front portion, and
said dispersing means and said downstream oxygen sensor are disposed on said rear portion.

8. The exhaust device for a motorcycle according to claim 2 , further comprising:
a catalyst diagnosing unit configured to diagnose and detect a deteriorated state of said catalyzer on the basis of sensor outputs from said upstream oxygen sensor and said downstream oxygen sensor,
wherein when said catalyst diagnosing unit diagnoses said catalyzer as being deteriorated, an indicator is activated to indicate the deteriorated state to an occupant of the motorcycle.

9. The exhaust device for a motorcycle according to claim 1 , wherein dispersing means for dispersing the exhaust gas which has passed through said catalyzer is provided between said catalyzer and said downstream oxygen sensor within said larger-diameter portion.

10. The exhaust device for a motorcycle according to claim 1 , wherein said upstream oxygen sensor is mounted on an outlet pipe positioned upstream of said larger-diameter portion.

11. The exhaust device for a motorcycle according to claim 10 , wherein said outlet pipe includes a smaller-diameter portion connected to an exhaust port of said engine, said upstream oxygen sensor being mounted on said smaller-diameter portion, and a bent portion connected to said smaller-diameter portion for bending a direction in which the exhaust gas is discharged rearwardly with respect to the vehicle body and connected to said larger-diameter portion, and
said bent portion has a recessed-projected portion configured to disperse the exhaust gas.

12. The exhaust device for a motorcycle according to claim 1 , wherein said larger-diameter portion is of an assembled hollow structure having a mating region of two separate members of an outer shell which are joined to each other, and
a mount boss for mounting said downstream oxygen sensor thereon is provided in a position on said mating region, thereby closing a clearance on a reverse side of said mating region with said mount boss.

13. The exhaust device for a motorcycle according to claim 12 , wherein said larger-diameter portion includes a front portion as said outer shell which is of said assembled hollow structure, and a rear portion as an integral component,
said catalyzer is disposed in said front portion, and
said dispersing means and said downstream oxygen sensor are disposed on said rear portion.

14. The exhaust device for a motorcycle according to claim 1 , further comprising:
a catalyst diagnosing unit configured to diagnose and detect a deteriorated state of said catalyzer on the basis of sensor outputs from said upstream oxygen sensor and said downstream oxygen sensor,
wherein when said catalyst diagnosing unit diagnoses said catalyzer as being deteriorated, an indicator is activated to indicate the deteriorated state to an occupant of the motorcycle.

Assignees

• Honda Motor Co Ltd

Inventors

• Yamashita Akihiro
• Nagatsuyu Toshiya
• Tajiri Hideaki
• Matsui Yasumasa
• Oishi Yu

Classifications

• F01N3/20 Primary

  specially adapted for catalytic conversion (F01N3/22 takes precedence) · CPC title

• Y02T10/40

  Engine management systems · CPC title

• F01N13/00

  Exhaust or silencing apparatus characterised by constructional features · CPC title

• F01N13/08

  Other arrangements or adaptations of exhaust conduits {(pipes, joints or supports therefor in general F16L; collecting or removing exhaust gases of vehicle engines in workshops B08B15/00, on highways E01C1/005)} · CPC title

• F01N13/007

  Apparatus used as intake or exhaust silencer · CPC title