Acid digestion processes for recovery of rare earth elements from coal and coal byproducts
US-10626482-B2 · Apr 21, 2020 · US
US10844460B2 · US · B2
| Field | Value |
|---|---|
| Publication number | US-10844460-B2 |
| Application number | US-201916541523-A |
| Country | US |
| Kind code | B2 |
| Filing date | Aug 15, 2019 |
| Priority date | Jun 8, 2016 |
| Publication date | Nov 24, 2020 |
| Grant date | Nov 24, 2020 |
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A method of making a zeolite comprises: adding a zeolite seed to a leach solution containing silicon and aluminum; and heating the leach solution to obtain the zeolite. The leach solution can be made by mixing coal ash with a basic stream, thereby creating (i) a leach solution containing silicon and aluminum, and (ii) leached ash; and separating the leach solution from the leached ash.
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The invention claimed is: 1. A method of making a zeolite, comprising: mixing coal ash with a basic stream, thereby creating (i) a leach solution containing silicon and aluminum, and (ii) leached ash; separating the leach solution from the leached ash; adding a zeolite seed to the leach solution, wherein the zeolite seed is a zeolite crystal or a template compound; and heating the leach solution to obtain the zeolite. 2. The method of claim 1 , wherein the leach solution is heated at a temperature of about 100° C. to about 200° C., and for a time of about 12 hours to about 96 hours. 3. The method of claim 1 , wherein the molar ratio of silicon to aluminum in the zeolite is from about 4:1 to about 8:1. 4. The method of claim 1 , wherein the zeolite further comprises potassium, sodium, oxygen, or hydrogen. 5. The method of claim 1 , wherein the basic stream contains a base, and the base comprises sodium hydroxide, potassium hydroxide, sodium bicarbonate, magnesium hydroxide, or calcium hydroxide. 6. The method of claim 5 , wherein the basic stream contains from 1% to about 10% of the base (w/w). 7. The method of claim 1 , wherein the coal ash has a particle size of 1 micron to 40 microns.
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