Cement slurries, cured cement and methods of making and use thereof

Patent metadata

Field	Value
Publication number	US-10844271-B2
Application number	US-201916675790-A
Country	US
Kind code	B2
Filing date	Nov 6, 2019
Priority date	Oct 25, 2018
Publication date	Nov 24, 2020
Grant date	Nov 24, 2020

Abstract

Cement slurries, cured cements, and methods of making cured cement and methods of using cement slurries are provided. The cement slurries have, among other attributes, increased yield point, reduced density, improved mechanical properties, increased resistance to H 2 S, and may be used, for instance, in the oil and gas drilling industry. The cement slurry comprises cement precursor material, Saudi Arabian volcanic ash, and an aqueous solution. The Saudi Arabian volcanic ash comprises SO 3 , CaO, SiO 2 , Al 2 O 3 , Fe 2 O 3 , MgO, and K 2 O and the cement slurry is free of any other SiO 2 additive.

First claim

What is claimed is:

1. A method of making a cement slurry comprising:
mixing cement precursor material, Saudi Arabian volcanic ash acquired from Saudi Arabia, and an aqueous solution to form the cement slurry, in which
the Saudi Arabian volcanic ash comprises SO 3 , CaO, SiO 2 , Al 2 O 3 , Fe 2 O 3 , MgO, and K 2 O 1 and the Saudi Arabian volcanic ash is free of TiO 2 ;
the cement slurry is free of any other SiO 2 additive; and
the cement precursor material is selected from the group consisting of calcium hydroxide, oxides, belite, alite, tricalcium aluminate, tetracalcium aluminoferrite, brownmillerite, gypsum, sodium oxide, potassium oxide, limestone, lime, hexavalent chromium, trivalent chromium, calcium aluminate, hematite, manganese tetroxide, Portland cement, calcareous fly ash, slag cement, and quartz.

2. The method of claim 1 , in which the Saudi Arabian volcanic ash has a particle size of from 20 to 30 μm.

3. The method of claim 1 , in which the Saudi Arabian volcanic ash comprises from 0.05 wt. % to 0.2 wt. % SO 3 .

4. The method of claim 1 , in which the Saudi Arabian volcanic ash comprises:
from 0.05 wt. % to 0.2 wt. % SO 3 ;
from 5 wt. % to 10 wt. % CaO;
from 40 wt. % to 50 wt. % SiO 2 ;
from 10 wt. % to 20 wt. % Al 2 O 3 ;
from 10 wt. % to 15 wt. % Fe 2 O 3 ;
from 5 wt. % to 10 wt. % MgO; and from 0.5 wt. % to 5 wt. % K 2 O.

5. The method of claim 1 , in which the cement slurry comprises from 8 to 60 wt. % BWOC (by weight of cement precursor) Saudi Arabian volcanic ash.

6. The method of claim 1 , in which the cement slurry has a density of from 110 to 160 lb/ft 3 .

7. The method of claim 1 , in which the cement slurry has a yield point of from 5 to 70 lbf/100 ft 2 .

8. The method of claim 1 , in which the method further comprises adding one or more additives selected from the group consisting of dispersants, fluid loss control agents, retarders, expansion additives, antifoaming agents, stabilizers, accelerators, extenders, weighting agents, lost circulation control agents, surfactants, gypsum, hematite, and manganese tetroxide.

9. A method of making a cement slurry comprising:
mixing cement precursor material, from 8 to 60 wt. % BWOC Saudi Arabian volcanic ash acquired from Saudi Arabia, and an aqueous solution to form the cement slurry, in which
the Saudi Arabian volcanic ash comprises from 0.05 wt. % to 0.2 wt. % SO 3 , from 5 wt. % to 10 wt. % CaO, from 40 wt. % to 50 wt. % SiO 2 , from 10 wt. % to 20 wt. % Al 2 O 3 , from 10 wt. % to 15 wt. % Fe 2 O 3 , from 5 wt. % to 10 wt. % MgO, and from 0.5 wt. % to 5 wt. % K 2 O, and the Saudi Arabian volcanic ash is free of TiO 2 ;
the cement slurry is free of any other SiO 2 additive, has a density of from 110 to 160 lb/ft 3 , and has a yield point of from 5 to 70 lbf/100 ft 2 ; and
the cement precursor material is selected from the group consisting of calcium hydroxide, oxides, belite, alite, tricalcium aluminate, tetracalcium aluminoferrite, brownmillerite, gypsum, sodium oxide, potassium oxide, limestone, lime, hexavalent chromium, trivalent chromium, calcium aluminate, hematite, manganese tetroxide, Portland cement, calcareous fly ash, slag cement, and quartz.

Assignees

• Saudi Arabian Oil Co

Inventors

• Alsaihati Zainab
• Al-Yami Abdullah
• Wagle Vikrant
• Al-Awadh Abdullah
• Alhelal Abdulaziz
• Alhareth Nasser

Classifications

• C04B7/13

  Mixtures thereof with inorganic cementitious materials, e.g. Portland cements · CPC title

• C04B28/18

  containing mixtures of the silica-lime type · CPC title

• C04B28/021

  Ash cements, e.g. fly ash cements (fly ash as filler C04B18/08); Cements based on incineration residues, e.g. alkali-activated slags from waste incineration (alkali-activated combustion residues as such C04B7/243; mixtures of the lime-pozzuolane type C04B28/18); Kiln dust cements · CPC title

• C04B2201/20

  for the density · CPC title

• C04B28/04

  Portland cements · CPC title