Electrical synchronous machine and method for at least partially circumferentially producing an electrical synchronous machine

Patent metadata

Field	Value
Publication number	US-10840751-B2
Application number	US-201916251327-A
Country	US
Kind code	B2
Filing date	Jan 18, 2019
Priority date	Jul 20, 2016
Publication date	Nov 17, 2020
Grant date	Nov 17, 2020

Abstract

An electrical synchronous machine is provided for a rail-free vehicle. The vehicle has drive wheels and the synchronous machine is designed to generate a torque, which propels the vehicle, at the drive wheels. The synchronous machine has a stator and a rotor which rotates around the stator, wherein the stator has a stator winding of at least three-phase construction for forming a rotating stator magnetic field, and wherein the rotor has at least one rotor winding which is designed for forming a rotor magnetic field. A method for at least partially circumferentially establishing a current-excited synchronous machine provides a rotor yoke, provides a large number of rotor poles, fastens the rotor poles to the rotor yoke for forming a rotor, provides a stator, and inserts the stator into the rotor.

First claim

What is claimed is:

1. An electrical synchronous machine for a rail-free vehicle, wherein the vehicle has drive wheels and the synchronous machine is designed to generate a torque on the drive wheels resulting in propulsion of said vehicle, the electrical synchronous machine comprising:
a stator;
a rotor which rotates around an outside of the stator, wherein
the stator has a stator winding of at least three-phase construction for forming a rotating stator magnetic field,
the rotor has at least one rotor winding configured for forming a rotor magnetic field,
the rotor is constituted of a rotor yoke and independently configured rotor poles, which are attachable to the rotor yoke, and
the rotor poles project radially inward beyond a rotor surface of the rotor yoke,
wherein a radially innermost surface of each of the rotor poles has a convex shape, such that a center portion of each of the rotor poles is closer to the stator than peripheral portions of each of the rotor poles.

2. The electrical synchronous machine as claimed in claim 1 , wherein
the rotor comprises a plurality of rotor poles which are distributed over a rotor circumference.

3. The electrical synchronous machine as claimed in claim 2 , wherein
the rotor poles, at free ends thereof, respectively incorporate a pole shoe.

4. The electrical synchronous machine as claimed in claim 2 , wherein
the rotor winding is constituted of a plurality of rotor coils, wherein one rotor coil respectively is assigned to each rotor pole.

5. The electrical synchronous machine as claimed in claim 1 , wherein
the rotor poles are respectively attached to the rotor yoke by a form-fitted connection.

6. The electrical synchronous machine as claimed in claim 5 , wherein
the form-fitted connection is configured as a dovetail connection.

7. The electrical synchronous machine as claimed in claim 6 , wherein
for configuring the dovetail connection, each of the rotor poles, on yoke-side ends thereof, incorporates a trapezoidal stud, and the rotor yoke, at a plurality of fixing points, respectively incorporates a trapezoidal slot.

8. The electrical synchronous machine as claimed in claim 7 , wherein
the rotor poles, at free ends thereof, respectively incorporate a pole shoe.

9. The electrical synchronous machine as claimed in claim 8 , wherein
the rotor winding is constituted of an electrical conductor having a polygonal conductor cross section.

10. The electrical synchronous machine as claimed in claim 9 , wherein
the rotor winding is constituted of a plurality of rotor coils, wherein one rotor coil respectively is assigned to each rotor pole.

11. The electrical synchronous machine as claimed in claim 1 , wherein
the rotor winding is constituted of an electrical conductor having a polygonal conductor cross section.

12. The electrical synchronous machine as claimed in claim 1 , wherein
the rotor winding is compressed against the rotor yoke.

13. The electrical synchronous machine as claimed in claim 1 , wherein
the radially innermost surface is wider than an attachment portion of each of the rotor poles that is attached to the rotor yoke.

14. A method for at least partially circumferentially producing an electrical synchronous machine having a stator, a rotor which rotates around an outside of the stator, wherein the stator has a stator winding of at least three-phase construction for forming a rotating stator magnetic field, and the rotor has at least one rotor winding configured for forming a rotor magnetic field, the rotor is constituted of a rotor yoke and independently configured rotor poles, which are attachable to the rotor yoke, and the rotor poles project radially inward beyond a rotor surface of the rotor yoke, the method comprising the acts of:
providing the rotor yoke for the rotor;
providing the plurality of rotor poles for the rotor;
attaching the plurality of rotor poles to the rotor yoke in order to form the rotor;
providing the stator; and
inserting the stator inside of the rotor;
wherein a radially innermost surface of each of the rotor poles has a convex shape, such that a center portion of each of the rotor poles is closer to the stator than peripheral portions of each of the rotor poles.

15. The method as claimed in claim 14 , wherein
the plurality of rotor poles to be provided respectively comprise a wound rotor coil.

16. The method as claimed in claim 14 , wherein
the radially innermost surface is wider than an attachment portion of each of the rotor poles that is attached to the rotor yoke.

Assignees

• Bayerische Motoren Werke Ag

Inventors

• Baier Burghard
• Blum Julian
• Duricic Dragoljub
• El Khawly Zakaria
• Guccione Augusto
• Huber Andreas
• Loos Daniel
• Merwerth Joerg
• Ragot Jerome
• Roth Jan-Oliver
• Schinnerl Berthold
• Sousek Jan
• Zaidan Sherif

Classifications

• H02K19/10

  for multi-phase current · CPC title

• H02K1/24 Primary

  Rotor cores with salient poles {; Variable reluctance rotors} · CPC title

• H02K1/187

  to inner stators · CPC title

• H02K3/28

  Layout of windings or of connections between windings (windings for pole-changing H02K17/06, H02K17/14, H02K19/12, H02K19/32) · CPC title

• H02K1/08

  Salient poles · CPC title