Transport system for convertible battery pack

Patent metadata

Field	Value
Publication number	US-10840559-B2
Application number	US-201615299952-A
Country	US
Kind code	B2
Filing date	Oct 21, 2016
Priority date	May 18, 2014
Publication date	Nov 17, 2020
Grant date	Nov 17, 2020

Abstract

A battery pack and transport coupler for enabling the battery pack to reduce the pack power capacity. The battery pack include a plurality of strings of battery cells and a switching network for coupling and decoupling the strings of battery cells from each other. When the plurality of strings of battery cells are coupled together in a default configuration the transport coupler includes a decoupler for decoupling the strings of battery cells and when the plurality of strings of battery cells are not coupled together in a default configuration the transport coupler includes a coupler for coupling the strings of battery cells for operation with an electronic device such as a power tool.

First claim

The invention claimed is:

1. A removable battery pack for providing electrical power to an electrical device, the battery pack comprising:
a housing configured to mechanically mate with an electrical device;
a plurality of sets of electrically connected battery cells housed within the housing;
a switching network housed within the housing and configured to electrically connect the sets of battery cells to each other in a first state and electrically disconnect the sets of battery cells from each other in a second state; and
wherein, the battery pack being unmated to the electrical device, a mechanical coupler for causing the switching network to convert from the first state to the second state and to maintain the switching network in the second state during transportation of the battery pack.

2. A battery pack, as recited in claim 1 , wherein the coupler is for electrically disconnecting the sets of battery cells from each other.

3. A battery pack, as recited in claim 1 , wherein the coupler is a separating device for electrically disconnecting the sets of battery cells from each other.

4. A battery pack, as recited in claim 1 , wherein the coupler operates the switching networks.

5. A battery pack, as recited in claim 3 , wherein the separating device is configured to mate with the battery pack housing in the same manner as the electrical device.

6. A battery pack, as recited in claim 3 , wherein upon the separating device mating with the battery pack housing the sets of battery cells are electrically disconnected.

7. A battery pack, as recited in claim 1 , wherein the sets of battery cells are electrically connected to each other within the housing in a default configuration.

8. A removable battery pack for providing electrical power to an electrical device, the battery pack comprising:
a housing having an electromechanical interface to electromechanically mate with an electrical device;
a plurality of sets of electrically connected battery cells housed within the housing;
a switching network housed within the housing, the switching network having a first state in which the plurality of sets of battery cells are electrically coupled to each other and a second state in which the plurality of battery cells are not electrically coupled to each other; and
wherein, the battery pack being unmated to the electrical device, a mechanical coupler coupled to the housing for causing the switching network to convert from the first state to the second state and to maintain the switching network in the second state during transportation of the battery pack.

Assignees

• Black & Decker Inc

Inventors

• Velderman Matthew J
• White Daniel J
• Fitzgerald Daniel
• Klee Ryan

Classifications

• H02J7/751

  concerning the insertion or the connection of the batteries · CPC title

• H02J7/575

  Parallel/serial switching of connection of batteries to charge or load circuit · CPC title

• H01M50/271

  Lids or covers for the racks or secondary casings · CPC title

• H01M50/204

  Racks, modules or packs for multiple batteries or multiple cells · CPC title

• H01M50/502

  Interconnectors for connecting terminals of adjacent batteries; Interconnectors for connecting cells outside a battery casing · CPC title