Thermoelectric apparatus and articles and applications thereof

Patent metadata

Field	Value
Publication number	US-10840426-B2
Application number	US-201414776150-A
Country	US
Kind code	B2
Filing date	Mar 14, 2014
Priority date	Mar 14, 2013
Publication date	Nov 17, 2020
Grant date	Nov 17, 2020

Abstract

In one aspect, thermoelectric apparatus and articles and various applications of thermoelectric apparatus and articles are described herein. In some embodiments, a thermoelectric apparatus described herein comprises at least one p-type layer coupled to at least one n-type layer to provide a pn junction, and an insulating layer at least partially disposed between the p-type layer and the n-type layer, the p-type layer comprising carbon nanoparticles and the n-type layer comprising n-doped carbon nanoparticles. In some embodiments, the nanoparticles of the p-type layer and/or the nanoparticles of the n-type layer are disposed in a polymeric matrix comprising electrically poled polymer. In some embodiments, a thermoelectric article comprises a thermally insulating support and thermoelectric modules formed of a structure passing around or through the thermally insulating support to provide faces of the thermoelectric modules on opposing sides of the thermally insulating support.

First claim

That which is claimed is:

1. A thermoelectric apparatus comprising:
at least one p-type layer coupled to at least one n-type layer to provide a pn junction; and
an insulating layer at least partially disposed between the p-type layer and the n-type layer, the p-type layer comprising carbon nanoparticles disposed in a first polymeric matrix and the n-type layer comprising n-doped carbon nanoparticles disposed in a second polymeric matrix, wherein at least one of the first polymeric matrix, the second polymeric matrix, and the insulating layer comprises electrically poled polymer exhibiting an electric dipole field oriented parallel or substantially parallel to an axis of current flow in the apparatus, and the pn junction functions as a rectifier for asymmetric voltage outputs of the p-type layer and the n-type layer.

2. The thermoelectric apparatus of claim 1 , wherein the electrically poled polymer comprises a plurality of non-randomly oriented electric dipoles or electric dipole domains.

3. The thermoelectric apparatus of claim 1 , wherein the electrically poled polymer exhibits piezoelectric properties, pyroelectric properties or combinations thereof.

4. The thermoelectric apparatus of claim 1 , wherein the insulating layer comprises electrically poled piezoelectric particles.

5. The thermoelectric apparatus of claim 4 , wherein the piezoelectric particles comprise inorganic particles.

6. The thermoelectric apparatus of claim 5 , wherein the inorganic particles comprise barium titanate, bismuth telluride or mixtures thereof.

7. The thermoelectric apparatus of claim 4 , wherein the piezoelectric particles are dispersed in a polymeric matrix.

8. The thermoelectric apparatus of claim 7 , wherein the polymeric matrix is not electrically poled.

9. The thermoelectric apparatus of claim 1 , wherein the p-type layer, the n-type layer or both exhibit a pyroelectric field.

10. The thermoelectric apparatus of claim 9 , wherein the pyroelectric field is oriented parallel or substantially parallel to an axis of current flow in the apparatus.

11. The thermoelectric apparatus of claim 1 , wherein the electrically poled polymer comprises semicrystalline polymer.

12. The thermoelectric apparatus of claim 1 , wherein the electrically poled polymer comprises a fluoropolymer.

13. The thermoelectric apparatus of claim 12 , wherein the fluoropolymer comprises polyvinyl fluoride, polyvinylidene fluoride, polyvinylidene fluoride-trifluoroethylene, polyvinylidene fluoride-tetrafluoroethylene or mixtures thereof.

14. The thermoelectric apparatus of claim 13 , wherein the fluoropolymer demonstrates β/α phase ratio of 1.5-2.5.

15. The thermoelectric apparatus of claim 1 , wherein the carbon nanoparticles of the p-type layer are present in the first polymeric matrix in an amount of 5-95 weight percent, and then-doped carbon nanoparticles of then-type layer are present in the second polymeric matrix in an amount of 5-95 weight percent.

16. The thermoelectric apparatus of claim 1 further comprising a plurality of p-type layers coupled to a plurality of n-type layers providing a plurality of pn junctions and insulating layers at least partially disposed between the plurality of p-type layers and the plurality of n-type layers, wherein the pn junctions serve as rectifiers for voltage outputs of the p-type layers and the n-type layers.

17. The thermoelectric apparatus of claim 1 , wherein the carbon nanoparticles of the p-type layer comprise single-walled carbon nanotubes, multi-walled carbon nanotubes, fullerenes or mixtures thereof.

18. The thermoelectric apparatus of claim 17 , wherein the carbon nanoparticles of the p-type layer comprise boron.

19. The thermoelectric apparatus of claim 18 , wherein the boron is present in the carbon nanoparticles in an amount ranging from about 0.1 weight percent to about 30 weight percent.

20. The thermoelectric apparatus of claim 1 , wherein the n-doped carbon nanoparticles of then-type layer comprise single-walled carbon nanotubes, multi-walled carbon nanotubes, fullerenes or mixtures thereof.

21. The thermoelectric apparatus of claim 20 , wherein the n-doped carbon nanoparticles comprise nitrogen.

22. The thermoelectric apparatus of claim 21 , wherein the nitrogen is present in the carbon nanoparticles in an amount ranging from about 0.1 weight percent to about 30 weight percent.

23. The thermoelectric apparatus of claim 1 , wherein the insulating layer comprises an electrically insulating polymeric material.

24. The thermoelectric apparatus of claim 23 , wherein the electrically insulating polymeric material is selected from the group consisting of polyolefin, polyvinyl fluoride (PVF), polyvinylidene fluoride (PVDF), polyvinylidene fluoride-trifluoroethylene (PVDF-TrFE), polyvinylidene fluoride-tetrafluoroethylene (PVDF-TFE), polytetrafluoroethylene (PTFE), or mixtures or copolymers thereof.

25. The thermoelectric apparatus of claim 1 , wherein the carbon nanoparticles of the p-type layer are substituted with p-doped inorganic nanoparticles and the n-doped carbon nanoparticles of the n-type layer are substituted with n-doped inorganic nanoparticles.

26. The thermoelectric apparatus of claim 14 having a ZT of at least 0.5.

27. The thermoelectric apparatus of claim 1 , wherein the voltage outputs of the p-type layer and the n-type layer are asymmetric.

28. The thermoelectric apparatus of claim 1 , wherein the insulating layer has a thickness of at least 50 nm.

Assignees

• Univ Wake Forest

Inventors

• Carroll David L
• Summers Robert

Classifications

• H10N10/855 Primary

  comprising compounds containing boron, carbon, oxygen or nitrogen · CPC title

• H01L35/32 Primary

  Electricity · mapped topic

• H01L51/004

  Electricity · mapped topic

• H01L41/113

  Electricity · mapped topic

• H01L35/22

  Electricity · mapped topic