Apparatus for measuring an electric current through a bus bar

Patent metadata

Field	Value
Publication number	US-10837985-B2
Application number	US-201815878885-A
Country	US
Kind code	B2
Filing date	Jan 24, 2018
Priority date	Jul 24, 2015
Publication date	Nov 17, 2020
Grant date	Nov 17, 2020

Abstract

An apparatus for measuring an electric current through a bus bar comprises a compensation coil and a magnetic field sensor. The bus bar has a through-hole dividing the electric current flowing through the bus bar into at least two partial currents flowing around the through-hole. The compensation coil is disposed in the through-hole and generates a compensation field. The compensation field compensates a plurality of magnetic fields generated by the partial currents and/or an external magnetic field such that a magnetic flux density of a resulting magnetic field at a predetermined position of the through-hole does not exceed a predetermined threshold. The magnetic field sensor is disposed in the through-hole and detects the magnetic flux density of the resulting magnetic field at the predetermined position. The magnetic field sensor emits an output signal corresponding to the detected magnetic field.

First claim

What is claimed is:

1. An apparatus for measuring an electric current through a bus bar, comprising:
the bus bar having a through-hole dividing the electric current flowing through the bus bar into at least two partial currents flowing around the through-hole, the through-hole extending through the bus bar in a direction perpendicular to a direction of the electric current in the bus bar;
a compensation coil disposed in the through-hole and generating a compensation field, the compensation field compensating a plurality of magnetic fields generated by the partial currents and/or an external magnetic field such that a magnetic flux density of a resulting magnetic field at a predetermined position of the through-hole does not exceed a predetermined threshold; and
a magnetic field sensor disposed in the through-hole and detecting the magnetic flux density of the resulting magnetic field at the predetermined position, the magnetic field sensor emitting an output signal corresponding to the detected magnetic flux density of the resulting magnetic field.

2. The apparatus of claim 1 , wherein the compensation coil has a bobbin receiving the magnetic field sensor.

3. The apparatus of claim 2 , further comprising a circuit board with a protruding part, the magnetic field sensor disposed on the protruding part.

4. The apparatus of claim 3 , wherein the compensation coil and the circuit board are mechanically connected to one another and electrically connected to one another by a plurality of press-fit pins.

5. The apparatus of claim 4 , wherein the bobbin receives the protruding part and the protruding part, the bobbin, and the through-hole are situated relative to one another such that the magnetic field sensor is at the predetermined position.

6. The apparatus of claim 1 , wherein the at least two partial currents have an identical flow strength.

7. The apparatus of claim 1 , wherein the magnetic field sensor detects a component of the magnetic flux density perpendicular to the direction of the electric current in the bus bar, the output signal corresponds to the component, and the compensation coil generates the compensation field so that the component does not exceed the predetermined threshold.

8. The apparatus of claim 7 , wherein a strength of a current flowing in the compensation coil is controlled in a closed control circuit to generate the compensation field.

9. The apparatus of claim 1 , wherein a strength of a current flowing in the compensation coil is controlled in a closed control circuit to generate the compensation field.

10. The apparatus of claim 1 , wherein the magnetic field sensor has a fluxgate magnetometer and the output signal of the magnetic field sensor is an output signal of the fluxgate magnetometer.

11. The apparatus of claim 1 , wherein the magnetic field sensor has a pair of fluxgate magnetometers oriented in parallel in an integrated circuit and the output signal of the magnetic field sensor is a combination of a pair of output signals of the pair of fluxgate magnetometers.

12. The apparatus of claim 11 , wherein the pair of output signals of the pair of fluxgate magnetometers are combined such that there is an unambiguous correlation between the output signal of the magnetic field sensor and a strength of the electric current if the magnetic flux density of the resulting magnetic field does not exceed the predetermined threshold.

13. The apparatus of claim 12 , wherein one of the pair of output signals of the pair of fluxgate magnetometers corresponds to a first magnetic flux density and the other of the pair of output signals of the pair of fluxgate magnetometers corresponds to a second magnetic flux density, the compensation field is generated such that a sum of the first magnetic flux density and the second magnetic flux density does not exceed the predetermined threshold.

14. The apparatus of claim 13 , wherein the predetermined threshold is zero.

15. The apparatus of claim 1 , wherein the compensation coil has a pair of coils connected behind one another, a plurality of windings of the pair of coils being wound in a same direction and the pair of coils being arranged spaced apart from one another.

16. The apparatus of claim 15 , wherein each of the pair of coils is a Helmholtz coil and the predetermined position is located between the pair of coils in a region of a homogenous magnetic field.

17. The apparatus of claim 1 , wherein the through-hole is cylindrical or box-shaped and has an axial symmetry.

18. The apparatus of claim 17 , wherein an outer edge of the compensation coil has a same form as the through-hole and fits with an inner wall of the through-hole, the through-hole and the compensation coil having a same height.

19. The apparatus of claim 17 , wherein the bus bar has a longitudinal axis and a box-shaped cross-section transverse to the longitudinal axis, the electric current in the bus bar is parallel to the longitudinal axis, and an axis of symmetry of the through-hole intersects with and is perpendicular to the longitudinal axis of the bus bar.

20. A battery disconnect unit, comprising:
an apparatus for measuring an electric current through a bus bar, including:

the bus bar having a through-hole dividing the electric current flowing through the bus bar into at least two partial currents flowing around the through-hole, the through-hole extending through the bus bar in a direction perpendicular to a direction of the electric current in the bus bar; a compensation coil disposed in the through-hole and generating a compensation field, the compensation field compensating a plurality of magnetic fields generated by the partial currents and/or an external magnetic field such that a magnetic flux density of a resulting magnetic field at a predetermined position of the through-hole does not exceed a predetermined threshold; and a magnetic field sensor disposed in the through-hole and detecting the magnetic flux density of the resulting magnetic field at the predetermined position, the magnetic field sensor emitting an output signal corresponding to the detected magnetic flux density of the resulting magnetic field.

Assignees

• Te Connectivity Germany Gmbh

Inventors

• Wolf Marco
• Berger Christian

Classifications

• G01R15/185 Primary

  with compensation or feedback windings or interacting coils, e.g. 0-flux sensors (using galvano-magnetic field sensors G01R15/20; conversion of DC into AC using transductors G01R19/20) · CPC title

• G01R15/148

  involving the measuring of a magnetic field or electric field (G01R15/18, G01R15/20, G01R15/24, G01R15/26 take precedence) · CPC title

• G01R33/04

  using the flux-gate principle · CPC title

• G01R33/025

  Compensating stray fields {(G01R33/0017 takes precedence)} · CPC title