HVAC refrigerant charging and relieving systems and methods

Patent metadata

Field	Value
Publication number	US-10837685-B2
Application number	US-201816044317-A
Country	US
Kind code	B2
Filing date	Jul 24, 2018
Priority date	Jun 29, 2018
Publication date	Nov 17, 2020
Grant date	Nov 17, 2020

Abstract

A heating, ventilation, and air conditioning system may include a refrigerant loop to circulate refrigerant, a first valve, a second valve, a sensor to measure parameters of the refrigerant, a refrigerant tank fluidly coupled to the refrigerant loop via the valves, and control circuitry communicatively coupled to the sensor, the first valve, and the second valve. The control circuitry may determine environmental conditions and detect whether an undercharge or overcharge condition is present in the refrigerant loop based at least in part on the environmental conditions and the measured parameters. The control circuitry may also instruct the first valve to open when the undercharge condition is detected to facilitate flowing refrigerant from the refrigerant tank into the refrigerant loop and instruct the second valve to open when the overcharge condition is detected to facilitate flowing refrigerant from the refrigerant loop into the refrigerant tank.

First claim

What is claimed is:

1. A refrigerant circuit comprising:
a conduit configured to circulate a refrigerant;
a first valve fluidly coupled to the conduit, the first valve having an open position of the first valve and a closed position of the first valve;
a second valve fluidly coupled to the conduit, the second valve having an open position of the second valve and a closed position of the second valve;
a sensor configured to measure parameters of the refrigerant in the conduit;
a tank fluidly coupled to the conduit; and
control circuitry communicatively coupled to the sensor, the first valve, and the second valve, wherein the control circuitry is configured to:
detect whether an undercharge condition or an overcharge condition is present in the refrigerant circuit based on the parameters of the refrigerant measured by the sensor;
instruct the first valve to the open position when the undercharge condition is detected to facilitate flowing refrigerant from the tank into the refrigerant circuit; and
instruct the second valve to the open position when the overcharge condition is detected to facilitate flowing refrigerant from the conduit into the tank.

2. The refrigerant circuit of claim 1 , further comprising:
a compressor configured to compress the refrigerant to a higher pressure; and
an expansion device configured to expand the refrigerant to a lower pressure, wherein:
the first valve is fluidly coupled downstream relative to the expansion device and upstream relative to the compressor; and
the second valve is fluidly coupled downstream relative to the compressor and upstream relative to the expansion device.

3. The refrigerant circuit of claim 2 , further comprising:
a condenser configured to condense the refrigerant; and
an evaporator configured to vaporize the refrigerant, wherein:
the first valve is fluidly coupled downstream relative to the evaporator and upstream relative to the compressor; and
the second valve is fluidly coupled downstream relative to the condenser and upstream relative to the expansion device.

4. The refrigerant circuit of claim 1 , wherein the sensor is a first sensor configured to measure temperature of the refrigerant at a first point in the refrigerant circuit, the refrigerant circuit further comprising:
a second sensor configured to measure pressure of the refrigerant at the first point in the refrigerant circuit;
a third sensor configured to measure temperature of the refrigerant at a second point in the refrigerant circuit different from the first point; and
a fourth sensor configured to measure pressure of the refrigerant at the second point in the refrigerant circuit.

5. The refrigerant circuit of claim 1 , wherein:
the sensor is a first sensor, and the refrigerant circuit comprises a second sensor;
the first sensor and the second sensor are configured to measure temperature and pressure, respectively, of liquid refrigerant in the conduit; and
the control circuitry is configured to:
determine a saturated liquid temperature based at least in part on the pressure of the liquid refrigerant measured by the second sensor;
determine a subcool parameter based at least in part on a difference between the saturated liquid temperature and the temperature of the liquid refrigerant measured by the first sensor;
determine a target subcool range based at least in part on environmental conditions of the refrigerant circuit, wherein the target subcool range corresponds to an optimal refrigerant charge level; and
detect that the undercharge condition or the overcharge condition is present when the subcool parameter falls outside the target subcool range.

6. The refrigerant circuit of claim 1 , wherein:
the sensor is a first sensor, and the refrigerant circuit comprises a second sensor;
the first sensor and the second sensor are configured to measure temperature and pressure, respectively, of refrigerant vapor in the conduit; and
the control circuitry is configured to:
determine a saturated vapor temperature based at least in part on the pressure of the refrigerant vapor measured by the second sensor;
determine a superheat parameter based at least in part on a difference between the temperature of the refrigerant vapor measured by the first sensor and the saturated vapor temperature;
determine a target superheat range based at least in part on environmental conditions of the refrigerant circuit; and
detect that the undercharge condition or the overcharge condition is present when the superheat parameter falls outside the target superheat range.

7. The refrigerant circuit of claim 1 , comprising a pump fluidly coupled to the tank, wherein the control circuitry is configured to:
instruct the pump to pump the refrigerant from the conduit into the tank while the second valve is in the open position of the second valve;
instruct the pump to pump the refrigerant from the tank into the conduit while the first valve is in the open position of the first valve; or
both.

8. The refrigerant circuit of claim 1 , wherein the control circuitry is configured to:
determine a target refrigerant charge level based at least in part on environmental conditions of the refrigerant circuit; and
instruct the first valve to transition from the open position of the first valve to the closed position of the first valve when the target refrigerant charge level is reached.

9. The refrigerant circuit of claim 1 , wherein the control circuitry is configured to:
determine a target refrigerant charge level based at least in part on environmental conditions of the refrigerant circuit; and
instruct the second valve to transition from the open position of the second valve to the closed position of the second valve when the target refrigerant charge level is reached.

10. The refrigerant circuit of claim 1 , wherein the control circuitry is configured to determine a target refrigerant charge level based at least in part on environmental conditions of the refrigerant circuit, wherein the environmental conditions comprise a dry bulb temperature, a wet bulb temperature, a relative humidity, or a combination thereof of an air flow.

11. A system, comprising:
a refrigerant circuit configured to circulate a refrigerant;
a first valve fluidly coupled to the refrigerant circuit;
a second valve fluidly coupled to the refrigerant circuit;
a compressor configured to compress the refrigerant to generate a high-pressure portion of the refrigerant circuit;
an expansion device configured to expand the refrigerant to generate a low-pressure portion, wherein the first valve is disposed at the low-pressure portion of the refrigerant circuit;
a sensor configured to measure parameters of the refrigerant in the refrigerant circuit;
a tank fluidly coupled to the refrigerant circuit via the first valve, the second valve, or both; and
control circuitry communicatively coupled to the sensor, the first valve, and the second valve, wherein the control circuitry is configured to:
detect whether an undercharge condition or an overcharge condition is present in the refrigerant circuit based on the measured parameters;
in response to detecting the undercharge condition, instruct the first valve to transition to an open position of the first valve to facilitate flow of the refrigerant from the tank to the refrigerant circuit; and
in response to detecting the overcharge condition, instruct the second valve to transition to an open position of the second valve to facilitate flow of the refrigerant from the refrigerant circuit to the tank.

12. The system of claim 11 , wherein the second valve is disposed at the high-pressure portion of the refrigeran

Assignees

• Johnson Controls Tech Co

Inventors

• Noor Aneek M
• Bentz Jedidiah O
• Atchison Shaun B
• Uerkvitz John W
• Carlton Drew H

Classifications

• F25B41/22

  between evaporator and compressor · CPC title

• F25B41/20

  Disposition of valves, e.g. of on-off valves or flow control valves (expansion valves F25B41/31) · CPC title

• F25B2700/1931

  Discharge pressures · CPC title

• F25B2700/21152

  at the discharge side of the compressor · CPC title

• F25B2345/001

  Charging refrigerant to a cycle · CPC title