Waveform analytics for optimizing performance of a machine

Patent metadata

Field	Value
Publication number	US-10837398-B2
Application number	US-201916408732-A
Country	US
Kind code	B2
Filing date	May 10, 2019
Priority date	Dec 30, 2015
Publication date	Nov 17, 2020
Grant date	Nov 17, 2020

Abstract

An apparatus obtains waveforms representing measurements of a physical characteristic of a machine's operation and performance results of the machine corresponding respectively to the waveforms, each of the performance results being indicative of the machine's performance under conditions at which the measurement represented by the corresponding waveform was made. The apparatus calculates, for each of at least interval associated with each of the waveforms, an influence value that represents a degree of influence of the waveforms on the performance results over the interval.

First claim

What is claimed is:

1. An apparatus to permit improved performance of a machine based on one or more outputs generated during operation of the machine, comprising:
a data input section operable to obtain a plurality of waveforms from a machine representing measurements of a physical characteristic of the machine's operation, and a plurality of performance results of the machine corresponding respectively to the plurality of waveforms, each of the plurality of performance results being indicative of the machine's performance under conditions at which the measurement represented by the corresponding waveform was made; and
a calculating section operable to calculate, for each of at least one of a plurality of intervals associated with each of the plurality of waveforms, an influence value that represents a degree of influence of the plurality of waveforms on the plurality of performance results over the interval based on a difference between each of the plurality of waveforms and a standard waveform over the interval to permit the improved performance of the machine during operation of the machine.

2. The apparatus of claim 1 , further comprising an influence determining section operable to determine whether the influence value calculated for each of the at least one of the plurality of intervals represents a degree of influence higher than a threshold.

3. The apparatus of claim 1 , wherein the calculating section is further operable to calculate the influence value for each of at least two of the plurality of intervals.

4. The apparatus of claim 3 , further comprising a ranking section operable to rank the at least two of the plurality of intervals by the absolute values of the influence values calculated for the at least two of the plurality of intervals.

5. The apparatus of claim 1 , further comprising an estimating section operable to estimate, using the calculated influence values, an unknown performance result corresponding to a new waveform representing a hypothetical measurement of the physical characteristic of the machine's operation, the unknown performance result assumed to be indicative of the machine's performance under conditions at which the hypothetical measurement represented by the new waveform would be made.

6. The apparatus of claim 1 , wherein the calculating section further includes:
a difference calculator operable to calculate, for each of the at least one of the plurality of intervals, the difference between each of the plurality of waveforms and the standard waveform over the interval; and
an influence value calculator operable to calculate the influence value for each of the at least one of the plurality of intervals from the differences calculated for the interval and the corresponding performance results.

7. The apparatus of claim 1 , wherein the difference between each of the waveforms and the standard waveform over the interval is calculated as the area between the waveform and the standard waveform over the interval.

8. The apparatus of claim 1 , wherein the difference between each of the plurality of waveforms and the standard waveform over the interval is calculated as a difference between a slope of each waveform and a slope of the standard waveform at the beginning or end of the interval.

9. The apparatus of claim 1 , further comprising a standard waveform generating section operable to generate the standard waveform based on the plurality of waveforms.

10. The apparatus of claim 9 , wherein the standard waveform generating section is operable to generate the standard waveform by averaging the plurality of waveforms.

11. The apparatus of claim 9 , wherein the standard waveform generating section is operable to select, as the standard waveform, a waveform whose difference with respect to other ones of the plurality of waveforms is smallest among the plurality of waveforms.

12. The apparatus of claim 9 , wherein the standard waveform generating section is operable to select, for each of the plurality of intervals, a waveform whose difference with respect to other ones of the plurality of waveforms is smallest over the interval among the plurality of waveforms and generate the standard waveform by combining the selected waveforms.

13. The apparatus of claim 1 , wherein the intervals of the plurality of intervals are irregular.

14. The apparatus of claim 1 , further comprising a dividing section operable to:
divide each of the plurality of waveforms into the plurality of intervals; and
approximate the standard waveform with a plurality of line segments and divide each of the plurality of waveforms using, as the plurality of intervals, intervals between endpoints of the line segments.

15. The apparatus of claim 1 , wherein the machine is a combustion engine and the physical characteristic of the machine's operation is a heat release rate of the engine.

16. The apparatus of claim 15 , wherein each of the waveforms represents a measurement of the heat release rate of the engine during a different engine cycle.

17. The apparatus of claim 16 , wherein the waveforms are of the form heat release rate vs. time or heat release rate vs. crank angle of a crankshaft of the engine.

18. The apparatus of claim 15 , wherein the performance results represent noise of the engine.

19. A method for permitting improved performance of a machine based on one or more outputs generated during operation of the machine comprising:
obtaining a plurality of waveforms from a machine representing measurements of a physical characteristic of the machine's operation, and a plurality of performance results of the machine corresponding respectively to the plurality of waveforms, each of the plurality of performance results indicative of the machine's performance under conditions at which the measurement represented by the corresponding waveform was made;
calculating, for each of at least one of a plurality of intervals associated with each of the plurality of waveforms, an influence value that represents a degree of influence of the plurality of waveforms on the plurality of performance results over the interval based on a difference between each of the plurality of waveforms and a standard waveform over the interval to permit the improved performance of the machine during operation of the machine.

20. A computer program product including a non-transitory computer readable storage medium having program instructions stored therein, the program instructions executable by a computer to cause the computer to perform operations for permitting improved performance of a machine based on one or more outputs generated during operation of the machine, the operation comprising:
obtaining a plurality of waveforms from a machine representing measurements of a physical characteristic of the machine's operation, and a plurality of performance results of the machine corresponding respectively to the plurality of waveforms, each of the plurality of performance results indicative of the machine's performance under conditions at which the measurement represented by the corresponding waveform was made;
calculating, for each of at least one of a plurality of intervals associated with each of the plurality of waveforms, an influence value that represents a degree of influence of the plurality of waveforms on the plurality of performance results over the interval based on a difference between each of the plurality of waveforms and a standard waveform over the interval to permit the improved performance of the machine during operation of the machine.

Assignees

• IBM

Inventors

• Katsuki Takayuki
• Harry Putra Rudy Raymond

Classifications

• G01R19/2509 Primary

  Details concerning sampling, digitizing or waveform capturing · CPC title

• G06F17/18

  for evaluating statistical data {, e.g. average values, frequency distributions, probability functions, regression analysis (forecasting specially adapted for a specific administrative, business or logistic context G06Q10/04)} · CPC title

• G01M15/04

  Testing internal-combustion engines · CPC title

• G01R23/16

  Spectrum analysis; Fourier analysis · CPC title

• G01M13/00

  Testing of machine parts · CPC title