Melt-blown fiber web with improved concentration force and elasticity and method and apparatus for manufacturing the same

Patent metadata

Field	Value
Publication number	US-10837133-B2
Application number	US-201715672242-A
Country	US
Kind code	B2
Filing date	Aug 8, 2017
Priority date	Nov 8, 2012
Publication date	Nov 17, 2020
Grant date	Nov 17, 2020

Abstract

Disclosed is a melt-blown fiber web with improved concentration force and elasticity, whereby a melt-blown fabric is cut and sealed at predetermined intervals using knives having arbitrary patterns so that concentration force and elasticity of the melt-blown fiber web can be improved without degrading the inherent function of the fiber web. Further disclosed are a method and apparatus for manufacturing the melt-blown fiber web. The melt-blown fiber web includes thermoplastic filaments, wherein cutting portions and sealing portions are arranged on top and bottom surfaces of the fiber web at predetermined intervals along a thickness of the fiber web so that a concentration force and elasticity of the fiber web are improved.

First claim

What is claimed is:

1. A method of manufacturing a melt-blown fiber web, the method comprising:
manufacturing a melt-blown fiber web by a wave forming process in which filaments are extended and are formed into a wave by spraying a thermoplastic resin onto the filaments in a vertical downward direction so as to allow a predetermined temperature and predetermined speed gas having constant temperature, pressure, and speed to collide with the filaments, and further including collecting and stacking the filaments in which the wave is formed to thereby form the fiber web;
forming cutting portions and sealing portions in the melt-blown fiber web at predetermined patterns and at predetermined intervals, wherein the cutting portions are formed by applying a shearing force to a top surface of the manufactured melt-blown fiber web using knives and the sealing portions are formed by fusing the melt-blown fiber web by heat at a bottom surface of the manufactured melt-blown fiber web; and
winding the melt-blown fiber web in which the cutting portions and the sealing portions are formed,
wherein the cutting portions and the sealing portions are arranged repeatedlly on the top surface of the melt-brown fiber web and the bottom surface of the melt-blown fiber web, respectively,
wherein the cutting portion includes a slit formed on the top surface of the melt-blown fiber web, and the cutting portion and the sealing portion are formed in a same line along a thickness direction of the melt-blown fiber web or a cross-section of a single layer of the melt-blown fiber web,
wherein the slit is formed at the cutting portion on the top surface of the melt-blown fiber web by the knives applying the shearing force, and the sealing portion is sealed by heat after the shearing force and connected to the bottom surface of the melt-blown fiber web,
wherein the top surface of the melt-blown fiber web is widened and the bottom surface of the melt-blown fiber web is fused by heat such that a gap at the cutting portion on the top surface of the melt-blown fiber web is greater in a width direction than a gap at the sealing portion.

2. The method of claim 1 , wherein a shape of each of the cutting portions and the sealing portions is selected from the group consisting of a straight line shape, a cross shape, an X-shape, a circle, and a T-shape, and a combination thereof.

Assignees

• Hyundai Motor Co Ltd
• Kia Motor Company
• Iksung Co Ltd

Inventors

• Kim Min Su
• Lee Jung Wook
• Lim Jae Chan
• Seo Won Jin
• Kim Hyeon Ho
• Cha Jong Hyuk
• Yang Ki Wook
• Lee Bong Jik

Classifications

• D04H1/724 Primary

  forming webs during fibre formation, e.g. flash-spinning · CPC title

• D04H1/54

  by welding together the fibres, e.g. by partially melting or dissolving (in combination with needling D04H1/485) · CPC title

• Y10T156/1054

  and simultaneously bonding [e.g., cut-seaming] · CPC title

• D04H1/56 Primary

  in association with fibre formation, e.g. immediately following extrusion of staple fibres · CPC title

• D04H3/16

  with bonds between thermoplastic filaments produced in association with filament formation, e.g. immediately following extrusion · CPC title