Process for making crosslinked cable insulation using high melt strength ethylene-based polymer made in a tubular reactor and optionally modified with a branching agent
US-11912852-B2 · Feb 27, 2024 · US
US10836874B2 · US · B2
| Field | Value |
|---|---|
| Publication number | US-10836874-B2 |
| Application number | US-201816150113-A |
| Country | US |
| Kind code | B2 |
| Filing date | Oct 2, 2018 |
| Priority date | Oct 2, 2017 |
| Publication date | Nov 17, 2020 |
| Grant date | Nov 17, 2020 |
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The present invention relates to a high performance cross-linked triblock cationic functionalized polymer for electrochemical applications, and methods of making and using the same. The invention also relates to a tunable hydrogenated polymer, that can be functionalized with a particular cation for a particular application, and the method of making the hydrogenated polymer and tuning the hydrogenated polymer for the application.
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The invention claimed is: 1. A method of preparing a triblock cationic functionalized polymer, comprising: dissolving a first polymer in a solvent, wherein the first polymer comprises a triblock polymer comprising a hydrophobic polymer and two hydrophilic polymers; mixing the first polymer in the solvent to produce a hydrogenated triblock polymer; evaporating the solvent; subjecting the hydrogenated triblock polymer to a cation; crosslinking at least one of the two hydrophilic polymers; and crosslinking the hydrophobic polymer. 2. The method of claim 1 , wherein the solvent is a xylene. 3. The method of claim 1 , wherein the cation is a benzyl methylpiperidinum (MPRD), a trimethylbenzyl ammonium, a tris(2,4,6-trimethoxyphenyl) phosphonium (TTMPP), a dimethylpiperidinium, a dimethylpyrrolidinium, a quaternized chlorinated polymer, and combinations thereof. 4. The method of claim 1 , wherein the crosslinking of the hydrophobic polymer occurs before subjecting the hydrogenated triblock polymer to the cation. 5. The method of claim 1 , wherein at least one of the two hydrophilic polymer is a halogenated polyvinyl benzyl or a halogenated polymethyl styrene. 6. A triblock cationic functionalized polymer, comprising: a hydrophobic polymer, wherein the hydrophobic polymer is crosslinked; two hydrophilic polymers, wherein at least one of the two hydrophilic polymer is crosslinked; and a cation. 7. The triblock cationic functionalized polymer of claim 6 , wherein the hydrophobic polymer is a polycyclooctene, a polycyclooctadiene, or a polycyclooctatriene. 8. The triblock cationic functionalized polymer of claim 6 , wherein the hydrophilic polymer is a polyvinyl benzyl chloride, or a polycholorostyrene. 9. The triblock cationic functionalized polymer of claim 6 , wherein the cation is a benzyl methylpiperidinum (MPRD), a trimethylbenzyl ammonium, a tris(2,4,6-trimethoxyphenyl) phosphonium (TTMPP), a dimethylpiperidinium, a dimethylpyrrolidinium, a quaternized chlorinated polymer, and combinations thereof. 10. The triblock cationic functionalized polymer of claim 6 , wherein the cation is the quaternized chlorinated polymer is at least one of a benzyl trimethyl ammonium (BTMA), a benzyl TTMPP, a MPRD, or a benzyl methyl pyrrolidinium (MPY). 11. The triblock cationic functionalized polymer of claim 6 , wherein a conductivity of the triblock cationic functionalized polymer is between about 0.001 S/cm to about 0.4 S/cm. 12. The triblock cationic functionalized polymer of claim 11 , wherein the conductivity of the triblock cationic functionalized polymer continually increases between about 15 degrees Celsius to about 100 degrees Celsius. 13. A method of cross-linking the mid-block of a triblock polymer, the method comprising the steps of: a) selecting a triblock polymer, wherein a structure of the polymer consists of A-B-A, wherein unit A is hydrophilic and is selected from the group consisting of a halogenated polyvinyl benzyl and a halogenated polymethyl styrene, and wherein unit B is hydrophobic and selected from the group consisting of a polyisoprene, a polycycloctene, a polycycloocadiene, and a polycyclooctatriene; b) dissolving the triblock polymer, a photoinitiator and a alkyldithiol in a solvent to form a solution; c) adding the solution to a substrate; d) evaporating the solvent to make a film on the substrate; e) crosslinking at least one double bond of the unit B of the triblock polymer by applying UV radiation to produce a crosslinked triblock A-B-A polymer; and f) crosslinking the unit A of the triblock polymer. 14. The method of claim 13 , further comprising converting the unit A to a cationic polymer by quaternizing the unit A with a base. 15. The method of claim 14 , wherein the base is selected from the group consisting of a trimethyl amine, a trihexylamine, a methylpyrolidine, a methylpiperidine, a hexyl pyrrolidine and a hexylpiperidine. 16. The method of claim 13 , wherein a halogen of the halogenated polyvinyl benzene or the halogenated polymethyl styrene is chloride. 17. The method of claim 13 , wherein the substrate is a glass, a polytetrafluoroethylene, a polyether ether ketone (PEEK), or a polyimide. 18. The method of claim 13 , wherein the photoinitiator is a 2-Hydroxy-4′-(2-hydroxyethoxy)-2-methylpropiophenone. 19. The method of claim 14 , wherein a cation of the cationic polymer is a trimethylbenzyl ammonium, a benzyl tris(2,4,6-trimethoxyphenyl) phosphonium, a benzylmethylpiperidinium, a benzylhexylpiperidinium, a benzylmethylpyrrolidinium, a benzylhexylpyrrolidium, an attached hexylmethylpyrrolidinium, an attached hexylhexylpyrrolidinium, and combinations thereof. 20. The method of claim 1 , wherein the cation is in a methanol solution at a concentration between 0.1 M and 0.9 M.
Block polymers · CPC title
Stable Free Radical Polymerisation [SFRP]; Nitroxide Mediated Polymerisation [NMP] for, e.g. using 2,2,6,6-tetramethylpiperidine-1-oxyl [TEMPO] · CPC title
Reduction, e.g. hydrogenation · CPC title
Introducing phosphorus atoms or phosphorus-containing groups · CPC title
Introducing sulfur atoms or sulfur-containing groups · CPC title
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