Unmanned aerial vehicle configuration for extended flight and heat dissipation

Patent metadata

Field	Value
Publication number	US-10836485-B2
Application number	US-201715831003-A
Country	US
Kind code	B2
Filing date	Dec 4, 2017
Priority date	Nov 11, 2014
Publication date	Nov 17, 2020
Grant date	Nov 17, 2020

Abstract

This disclosure describes a configuration of an unmanned aerial vehicle (UAV) that will facilitate extended flight duration. The UAV may have any number of lifting motors. For example, the UAV may include four lifting motors (also known as a quad-copter), eight lifting motors (octo-copter), etc. Likewise, to improve the efficiency of horizontal flight, the UAV also includes a pushing motor and propeller assembly that is oriented at approximately ninety degrees to one or more of the lifting motors. When the UAV is moving horizontally, the pushing motor may be engaged and the pushing propeller will aid in the horizontal propulsion of the UAV.

First claim

What is claimed is:

1. An unmanned aerial vehicle (UAV), comprising:
a frame formed of a heat conducting material, the frame extending substantially parallel with a forward flight direction of the UAV and along a centerline of the UAV;
a first motor arm having a first end and a second end, the first motor arm coupled to the frame and oriented substantially transverse to the frame;
a second motor arm having a third end and a fourth end, the second motor arm coupled to the frame and oriented substantially transverse to the frame;
a first lifting motor coupled to the first end of the first motor arm;
a second lifting motor coupled to the second end of the first motor arm;
a third lifting motor coupled to the third end of the second motor arm;
a fourth lifting motor coupled to the fourth end of the second motor arm;
a pushing motor coupled to a fifth end of the frame and configured to provide horizontal propulsion to the UAV;
a fuselage coupled to an underside of the frame, wherein the frame forms an upper, exterior surface of the fuselage, and the fuselage encompasses a plurality of components of the UAV below the underside of the frame;
a first power supply container coupled to the frame at a first position;
a second power supply container coupled to the frame at a second position;
wherein a payload is configured to be removably positioned between the first power supply container and the second power supply container; and
an unmanned aerial vehicle control system for controlling a rotational speed of at least one of the first lifting motor, the second lifting motor, the third lifting motor, the fourth lifting motor or the pushing motor, wherein:
at least one component of the unmanned aerial vehicle control system is thermally coupled to the frame, the plurality of components of the UAV comprising the at least one component of the unmanned aerial vehicle control system; and
the frame dissipates heat generated by the at least one component of the unmanned aerial vehicle control system.

2. The UAV of claim 1 , wherein:
the first power supply container and the second power supply container are configured to house at least one power supply for providing power to the UAV.

3. The UAV of claim 1 , wherein:
the fuselage encompasses at least a portion of at least one of the first power supply container or the second power supply container; and
the fuselage is configured to reduce aerodynamic resistance of the UAV when flown in a direction including a horizontal component.

4. The UAV of claim 2 , wherein at least one of the first power supply container or the second power supply container includes a removable shelf configured to support the at least one power supply or the at least one component of the unmanned aerial vehicle control system.

5. The UAV of claim 1 , further comprising:
a wing coupled to the frame, wherein the wing is configured to provide lift as the UAV is flown in a direction including a horizontal component.

6. An unmanned aerial vehicle (UAV), comprising:
a frame coupled with a motor arm, the frame extending substantially parallel with a forward flight direction of the UAV and along a centerline of the UAV, and the motor arm oriented substantially transverse to the frame;
a first lifting motor coupled to the motor arm;
a pushing motor coupled to the frame;
a wing coupled to the frame and configured to provide lift when the UAV is moving in a direction that includes a horizontal component;
a fuselage coupled to an underside of the frame, wherein the frame forms an upper, exterior surface of the fuselage, and wherein the fuselage encompasses a plurality of components of the UAV below the underside of the frame and is configured to reduce aerodynamic resistance of the UAV when the UAV is flown in the direction including the horizontal component;
a first power supply container coupled to the frame at a first position; and
a second power supply container coupled to the frame at a second position;
wherein a payload is configured to be removably positioned between the first power supply container and the second power supply container;
wherein the frame dissipates heat generated by at least one component of an unmanned aerial vehicle control system of the UAV, the plurality of components of the UAV comprising the at least one component of the unmanned aerial vehicle control system.

7. The UAV of claim 6 , wherein the wing is positioned between the first lifting motor and a second lifting motor.

8. The UAV of claim 6 , wherein the at least one component of the unmanned aerial vehicle control system includes an electronic speed control component.

9. The UAV of claim 6 , wherein the at least one component of the unmanned aerial vehicle control system is thermally coupled to the frame.

10. The UAV of claim 6 , further comprising:
a protection circuit configured to operate as a spark suppression circuit for protecting at least a portion of the UAV when power is applied and a kill switch for removing power from the at least a portion of the UAV.

11. The UAV of claim 6 , wherein the at least one component of the unmanned aerial vehicle control system is thermally coupled to the frame with at least one of a thermal grease or thermal pad positioned between the at least one component of the unmanned aerial vehicle control system and the frame such that the thermal grease or the thermal pad improves a thermal transfer between the at least one component of the unmanned aerial vehicle control system and the frame.

12. The UAV of claim 6 , further comprising:
a payload engagement controller configured to control an engagement and disengagement of the payload, wherein the payload includes an item to be delivered to a user.

13. The UAV of claim 6 , further comprising:
a first lifting motor housing coupled to the frame and formed around the first lifting motor, the first lifting motor housing having a tapered shape to reduce an aerodynamic resistance of the first lifting motor.

14. An unmanned aerial vehicle (UAV), comprising:
a frame coupled with a first motor arm and a second motor arm, the frame extending substantially parallel with a forward flight direction of the UAV and along a centerline of the UAV, and the first and second motor arms oriented substantially transverse to the frame;
a first lifting motor coupled to the first motor arm;
a second lifting motor coupled to the second motor arm;
a pushing motor coupled to the frame;
a fuselage coupled to an underside of the frame, wherein the frame forms an upper, exterior surface of the fuselage, and wherein the fuselage encompasses a plurality of components of the UAV below the underside of the frame and is configured to reduce aerodynamic resistance of the UAV when the UAV is flown in a direction including a horizontal component;
a first power supply container coupled to the frame at a first position;
a second power supply container coupled to the frame at a second position;
wherein a payload is configured to be removably positioned between the first power supply container and the second power supply container; and
an unmanned aerial vehicle control system configured to send control signals to at least one of the first lifting motor, the second lifting motor, or the pushing motor in response to signals received from a remote location;
wherein the frame dissipates heat generated by at least one component of the unmanned aerial vehicle control system, the plurality of components of the UAV comprising the at least one component of the unmanned aerial vehicle control system.

15. The UAV of claim 14 , further comprising:
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Assignees

• Amazon Tech Inc

Inventors

• Welsh Ricky Dean
• Buchmueller Daniel
• Hensel Fabian Thomas
• Kimchi Gur
• Legrand Iii Louis Leroi
• Porter Brandon William
• Robb Walker Chamberlain
• Traube Joshua White

Classifications

• B64U2101/60

  for transporting passengers; for transporting goods other than weapons · CPC title

• B64U2201/10

  autonomous, i.e. by navigating independently from ground or air stations, e.g. by using inertial navigation systems [INS] · CPC title

• B64U30/10

  Wings · CPC title

• B64C27/22

  Compound rotorcraft, i.e. aircraft using in flight the features of both aeroplane and rotorcraft · CPC title

• B64C27/24

  with rotor blades fixed in flight to act as lifting surfaces · CPC title