Photocatalytic element

Patent metadata

Field	Value
Publication number	US-10835631-B2
Application number	US-201615765588-A
Country	US
Kind code	B2
Filing date	Oct 6, 2016
Priority date	Oct 6, 2015
Publication date	Nov 17, 2020
Grant date	Nov 17, 2020

Abstract

A photocatalytic element including: a photocatalytic layer containing at least one photocatalytic material; and a light emitting source in optical communication with the photocatalytic material, the light emitting source disposed sufficiently proximal to the photocatalytic material to raise the surface temperature of at least some of the photocatalytic material to a temperature between 10° C. and 90° C. is provided.

First claim

The invention claimed is:

1. A photocatalytic element comprising: a photocatalytic layer comprising at least one photocatalytic material, wherein the photocatalytic material has an optical band gap of at least 2.6 eV; and
a light emitting source in an optical communication configuration with the photocatalytic material, the light emitting source disposed within 15 mm of the photocatalytic material, wherein a surface temperature of at least some of the at least one photocatalytic material is raised to a temperature between 40° C. and 90° C. by irradiating said photocatalytic material with said light emitting source, and wherein the optical communication configuration that provides light irradiation at multiple sides of the photocatalytic layer comprises a first light emitting source configured or disposed on a first side of the photocatalytic element, and a second light emitting source configured or disposed on a second side of the photocatalytic element.

2. The photocatalytic element according to claim 1 , wherein the light emitting source is sufficiently proximal to the photocatalytic element to provide at least 50% reduction in volatile organic compounds in an environment of above 45% relative humidity.

3. The photocatalytic element according to claim 1 , wherein the light emitting source is sufficiently proximal to substantially cover at least 75% of the photocatalytic surface area.

4. The photocatalytic element according to claim 1 , wherein the light emitting source is a light emitting diode (LED).

5. The photocatalytic element according to claim 1 , wherein the photocatalytic material is an oxide semiconductor having the energy level of the valence band lower than 2.85 eV.

6. The photocatalytic element according to claim 1 , wherein the photocatalytic material is WO 3 .

7. The photocatalytic element according to claim 1 , wherein the photocatalytic layer further comprises at least one co-catalyst.

8. The photocatalytic element according to claim 7 , wherein the co-catalyst is selected from at least one semiconducting metal oxide or sulphide.

9. The photocatalytic element according to claim 7 , wherein the valence band energy level of the co-catalyst is higher than that of the photocatalytic material.

10. The photocatalytic element according to claim 1 , wherein the photocatalytic layer comprises at least one co-catalyst, wherein the co-catalyst is selected from (Ce,Sn)O 2 , TiO 2 , alkaline titanate, alkali tantalate, and alkali niobate.

11. The photocatalytic element according to claim 1 , wherein the photocatalytic layer further comprises at least one catalyst promoter.

12. The photocatalytic element according to claim 11 , wherein the catalyst promoter is doped and/or loaded with at least one metal selected from Cu, Fe, Au, Ag, Pt, Pd, Ir, Ru, and Rh or their oxides and hydroxides.

13. The photocatalytic element according to claim 11 , wherein the concentration of the catalyst promoter is at least 10 ppm.

14. The photocatalytic element according to claim 11 , wherein the at least one catalyst promoter has at least two electron oxygen reduction functionality.

15. The photocatalytic element according to claim 1 , wherein the light emitting source delivers at least 10 mW/cm 2 energy at the photocatalytic surface.

16. The photocatalytic element according to claim 1 , wherein the light emitting source provides light irradiation upon at least 5% surface area of the photocatalytic layer.

Assignees

• Nitto Denko Corp

Inventors

• Sambandan Ekambaram
• Khan Sazzadur Rahman
• Fukumura Takuya
• Katayama Hiroyuki

Classifications

• B01J37/04 Primary

  Mixing {(B01J37/0009, B01J37/0018 take precedence)} · CPC title

• B01J23/48

  Silver or gold · CPC title

• B01J23/14

  of germanium, tin or lead · CPC title

• B01J23/70

  of the iron group metals or copper · CPC title

• B01J23/40

  of the platinum group metals · CPC title