Homopolar bearingless slice motors

Patent metadata

Field	Value
Publication number	US-10833570-B2
Application number	US-201816204042-A
Country	US
Kind code	B2
Filing date	Nov 29, 2018
Priority date	Dec 22, 2017
Publication date	Nov 10, 2020
Grant date	Nov 10, 2020

Abstract

Described are homopolar bearingless slice motors which include an array arrangement of permanent magnets on stator teeth, and a magnet-free rotor having a unique surface geometry. Also described are related components of such motors. The permanent magnet arrays provide homopolar bias flux to the rotor, and salient features on the rotor surface route the bias flux toward paths desirable for force and torque generation. In an illustrative embodiment, two magnet arrays are placed at the tips of stator teeth, so as to provide the bias flux via relatively short flux paths. By modulating current through windings based upon the rotor radial and angular position measurements, the stator can levitate and rotate the rotor.

First claim

What is claimed is:

1. A homopolar bearingless slice motor comprising:
a stator comprising a stator armature and a stator winding, the stator armature having a plurality of stator teeth and the stator winding comprising a plurality of coils;
an array of permanent magnets disposed on the stator teeth; and
a magnet-free rotor comprising one or more salient features, wherein the one or more salient features comprise:
a first radial fin projecting radially outward from a top surface of the magnet-free rotor, and a second radial fin projecting radially outward from a bottom surface of the magnet-free rotor, wherein the first and second radial fins are axisymmetric with respect to a rotational axis of the rotor and are continuous around the circumference of the rotor; and
a plurality of rotor teeth distributed along a circumference of the magnet-free rotor and disposed on an outer surface of the magnet-free rotor and between the first and second radial fins of the magnet-free rotor.

2. The homopolar bearingless slice motor of claim 1 wherein the permanent magnet array provides homopolar bias flux to the rotor and the one or more salient features route the bias flux toward one or more desired paths for force and torque generation.

3. The homopolar bearingless slice motor of claim 2 wherein the array of permanent magnets comprises two magnet arrays, and the two magnet arrays are placed at the tips of stator teeth to provide the bias flux via relatively short flux paths.

4. The homopolar bearingless slice motor of claim 3 wherein in response to modulating currents through the stator winding based on rotor radial and angular position measurements, the stator is configured to levitate and rotate the rotor.

5. The homopolar bearingless slice motor of claim 1 wherein the array of permanent magnets is arranged in a Halbach array configuration and disposed around and proximate to the outer surface of the magnet-free rotor.

6. The homopolar bearingless slice motor of claim 1 wherein the salient features comprise one or more of:
one or more members provided on a side surface of a rotor;
and
a magnetic material disposed around a side surface of the rotor between the radial fins.

7. The homopolar bearingless slice motor of claim 1 wherein the stator has a rotation winding and a suspension winding, where the rotation winding and suspension winding are physically separate windings, thereby reducing a required number of power amplifiers.

8. The homopolar bearingless slice motor of claim 1 wherein a width of each rotor tooth spans a circumferential length of the rotor to cover about two stator teeth.

9. A homopolar bearingless slice motor comprising:
a magnet-free rotor comprising one or more salient features, the one or more salient features comprising:
a first radial fin projecting radially outward from a top surface of the magnet-free rotor, and a second radial fin projecting radially outward from a bottom surface of the magnet-free rotor, wherein the first and second radial fins are axisymmetric with respect to a rotational axis of the rotor and are continuous around the circumference of the rotor; and
a plurality of rotor teeth distributed along a circumference of the magnet-free rotor and disposed on an outer surface of the magnet-free rotor and between the first and second radial fins of the magnet-free rotor.

10. The homopolar bearingless slice motor of claim 9 further comprising:
a stator comprising a stator armature and a stator winding, the stator armature having a plurality of stator teeth and the stator winding comprising a plurality of coils; and
an array of permanent magnets disposed on the stator teeth.

11. The homopolar bearingless slice motor of claim 10 wherein the permanent magnet array provides homopolar bias flux to the rotor and the one or more salient features route the bias flux toward one or more desired paths for force and torque generation.

12. The homopolar bearingless slice motor of claim 11 wherein the array of permanent magnets comprises two magnet arrays, and the two magnet arrays are placed at the tips of stator teeth to provide the bias flux via relatively short flux paths.

13. The homopolar bearingless slice motor of claim 12 wherein in response to modulating currents through the stator winding based on rotor position measurements, the stator is configured to levitate and rotate the rotor.

14. The homopolar bearingless slice motor of claim 10 wherein the array of permanent magnets is arranged in a Halbach array configuration and located around an outer surface of the magnet-free rotor.

15. The homopolar bearingless slice motor of claim 10 wherein the salient features comprise one or more of:
one or more members provided on a side surface of a rotor;
and
a magnetic material disposed around a side surface of the rotor between the radial fins.

16. The homopolar bearingless slice motor of claim 10 wherein the stator has a rotation winding and a suspension winding, where the rotation winding and suspension winding are physically separate windings, thereby reducing a required number of power amplifiers.

17. The homopolar bearingless slice motor of claim 9 wherein a width of each rotor tooth spans a circumferential length of the rotor to cover about two stator teeth.

18. A method of operating a homopolar bearingless slice motor, the method comprising:
rotating a magnet-free rotor comprising one or more salient features within a stator bore defined by a stator armature having a plurality of stator teeth, wherein the one or more salient features comprise:
a first radial fin projecting radially outward from a top surface of the magnet-free rotor, and a second radial fin projecting radially outward from a bottom surface of the magnet-free rotor, wherein the first and second radial fins are axisymmetric with respect to a rotational axis of the rotor and are continuous around the circumference of the rotor; and
a plurality of rotor teeth equally distributed along a circumference of the magnet-free rotor and disposed on an outer surface of the magnet-free rotor and between the first and second radial fins of the magnet-free rotor.

19. The homopolar bearingless slice motor of claim 3 , wherein a first one of the two magnet arrays is circularly disposed on a top surface of the tips of the stator teeth, and a second one of the two magnet arrays is circularly disposed on a bottom surface of the tips of the stator teeth, wherein the first and the second magnet arrays are symmetric with respect to a midplane of the tips of the stator teeth.

20. The homopolar bearingless slice motor of claim 1 wherein:
a first set of magnets of the array of permanent magnets is disposed closer to the stator teeth relative to a second set of magnets of the array of permanent magnets;
the first set of magnets is axially magnetized, and the second set of magnets is radially magnetized; and
the array of permanent magnets is configured to produce homopolar flux distribution in an air gap between the stator teeth and the rotor teeth.

21. The homopolar bearingless slice motor of claim 12 , wherein a first one of the two magnet arrays is circularly disposed on a top surface of the tips of the stator teeth, and a second one of the two magnet arrays is circularly disposed on a bottom surface of the tips of the stator teeth, wherein the first and the second magnet arrays are symmetric with respect to a midplane of the tips of the stator teeth.

22. The homopolar bearingless

Assignees

• Massachusetts Inst Technology

Inventors

• Noh Minkyun
• Trumper David L

Classifications

• H02K7/09

  with magnetic bearings · CPC title

• H02K11/215

  Magnetic effect devices, e.g. Hall-effect or magneto-resistive elements · CPC title

• H02K19/103

  Motors having windings on the stator and a variable reluctance soft-iron rotor without windings · CPC title

• H02K21/44

  with armature windings wound upon the magnets · CPC title

• H02K1/246

  Variable reluctance rotors · CPC title