Dual purpose no voltage winding design for bearingless AC homopolar and consequent pole motors and an AC homopolar flywheel energy storage system

Patent metadata

Field	Value
Publication number	US-10833557-B2
Application number	US-201715669594-A
Country	US
Kind code	B2
Filing date	Aug 4, 2017
Priority date	Feb 6, 2015
Publication date	Nov 10, 2020
Grant date	Nov 10, 2020

Abstract

A motor includes a rotor used in conjunction with a stator to produce a magnetic field in the air gap having p pole pairs, wherein a single cross section of the rotor taken orthogonal to an axis of rotation comprises iron having a structure forming p teeth. The stator has at least one stator winding configured to form p pole pairs to produce a first magnetic field to rotate the rotor about the axis of rotation and configured to produce a second magnetic field of either one pole pair or p±1 pole pairs to create forces radial to the axis of rotation. The at least one stator winding has two sets of terminals, a first set of terminals for carrying current that produces the first magnetic field in the air gap having p pole pairs to rotate the rotor about the axis of rotation and a second set of terminals for carrying current that produces the second magnetic field in the air gap having either one pole pair or p±1 pole pairs to create the forces radial to the axis of rotation. The second set of terminals experience no motional-electromotive force when the rotor is centered on the axis of rotation.

First claim

What is claimed is:

1. A motor comprising:
a rotor used in conjunction with a stator to produce a magnetic field in an air gap having p pole pairs, wherein a single cross section of the rotor taken orthogonal to an axis of rotation comprises iron having a structure forming p teeth,
the stator having a dual purpose stator winding comprising suspension windings and torque windings formed from a single set of coils, the stator winding configured to form p pole pairs to produce a first magnetic field from the torque windings to rotate the rotor about the axis of rotation and configured to produce a second magnetic field from the suspension windings of either one pole pair or p±1 pole pairs to create forces radial to the axis of rotation,
the stator winding having two sets of terminals, a set of first terminals for carrying current that produces the first magnetic field in the air gap having p pole pairs to rotate the rotor about the axis of rotation and a set of second terminals for carrying current that produces the second magnetic field in the air gap having either one pole pair or p±1 pole pairs to create the forces radial to the axis of rotation, wherein p is an integer greater than or equal to two, and wherein the set of second terminals experience no motional-electromotive force when the rotor is centered on the axis of rotation.

2. The motor of claim 1 wherein the stator winding comprises at least two phase windings, each phase winding having four groups of coils connected in a bridge configuration, wherein the set of first terminals are disposed at a first pair of opposite corners of each bridge configuration and the set of second terminals are disposed at a second pair of opposite corners of each bridge configuration different than the associated first pair of opposite corners.

3. The motor of claim 2 wherein each second terminal of the set of second terminals of each phase winding are electrically connected to each other.

4. The motor of claim 3 wherein the electrical connection between each second terminal of the set of second terminals comprises a short.

5. The motor of claim 3 and further comprising an inverter to form the electrical connection between each second terminal of the set of second terminals of each phase winding.

6. The motor of claim 5 wherein each inverter is configured to provide at least two voltage levels.

7. The motor of claim 6 wherein each inverter is isolated from each other and from a voltage source connected to the set of first terminals.

8. The motor of claim 1 wherein the stator winding comprises at least two phase windings, each phase winding having two groups of coils connected in series with respect to each second terminal of the set of second terminals and wherein a first terminal of the set of first terminals is located between the two groups of coils of each phase winding.

9. The motor of claim 8 wherein the set of second terminals form a virtual neutral to current carried by each first terminal of the set of first terminals so that current carried by each first terminal of the set of first terminals has two parallel paths.

10. The motor of claim 9 wherein each second terminal of the set of second terminals of each phase winding are electrically connected to each other.

11. The motor of claim 10 and further comprising an inverter to form the electrical connection between each second terminal of the set of second terminals.

12. The motor of claim 1 and further comprising a plurality of switching devices electrically connecting the set of second terminals to one or more power sources, and a control circuit configured to operate the plurality of switching devices as an inverter to provide at least two voltage levels and to control zero sequence current flow.

13. The motor of claim 1 and further comprising a control circuit configured to control current through the of first terminals to operate as a motor and further configured to control current to operate as a generator, wherein when operated as a generator, generated current is provided to the set of second terminals.

14. The motor of claim 13 wherein the control circuit is configured, when operated as a generator, to control current to the set of second terminals as rotational speed of the rotor decreases.

15. The motor of claim 1 and further comprising a second stator winding, wherein the second stator winding is configured to form p pole pairs to produce another first magnetic field to rotate the rotor about the axis of rotation and configured to produce another second magnetic field of either one pole pair or p±1 pole pairs to create forces radial to the axis of rotation, the second stator winding having two sets of terminals, a second set of first terminals for carrying current that produces said another first magnetic field in the air gap having p pole pairs to rotate the rotor about the axis of rotation and a second set of second terminals for carrying current that produces another second magnetic field in the air gap having either one pole pair or p±1 pole pairs to create the forces radial to the axis of rotation, wherein p is an integer greater than or equal to two, and wherein the second set of second terminals experience no motional-electromotive force when the rotor is centered on the axis of rotation.

16. The motor of claim 15 wherein the stator winding is axially spaced apart along the axis of rotation from the second stator winding.

17. The motor of claim 1 wherein the rotor rotates around the stator.

18. The motor of claim 17 and further comprising a flywheel connected circumferentially around the rotor.

19. The motor of claim 10 wherein the electrical connection between each second terminal of the set of second terminals comprises a short.

20. A motor comprising:
a rotor used in conjunction with a stator to produce a magnetic field in an air gap having p pole pairs, wherein a single cross section of the rotor taken orthogonal to an axis of rotation comprises iron having a structure forming p teeth,
the stator having multiple dual purpose stator windings, each stator winding comprising suspension windings and torque windings formed from a single set of coils, each stator winding configured to form p pole pairs to produce a first magnetic field from the associated torque windings to rotate the rotor about the axis of rotation and configured to produce a second magnetic field from the associated suspension winding of either one pole pair or p±1 pole pairs to create forces radial to the axis of rotation,
each stator winding having two sets of terminals comprising a set of first terminals for carrying current that produces the first magnetic field in the air gap having p pole pairs to rotate the rotor about the axis of rotation and a set of second terminals for carrying current that produces the associated second magnetic field in the air gap having either one pole pair or p±1 pole pairs to create the forces radial to the axis of rotation, wherein p is an integer greater than or equal to two, and wherein the set of second terminals experience no motional-electromotive force when the rotor is centered on the axis of rotation.

21. The motor of claim 20 wherein each stator winding comprises at least two phase windings, each phase winding having four groups of coils connected in a bridge configuration, wherein the set of first terminals of each associated stator winding are disposed at a first pair of opposite corners of each bridge configuration and the set of second terminals of each associat

Assignees

• Univ Minnesota

Inventors

• Severson Eric

Classifications

• H02K7/09

  with magnetic bearings · CPC title

• H02K7/025 Primary

  for power storage · CPC title

• F16C32/0497

  generating torque and radial force · CPC title

• F16C2380/28

  Motor, generator coupled with a flywheel · CPC title

• H02K31/02

  with solid-contact collectors · CPC title