Fuel-fired appliance with thermoelectric-powered secondary electric heating

Patent metadata

Field	Value
Publication number	US-10830457-B2
Application number	US-201615352452-A
Country	US
Kind code	B2
Filing date	Nov 15, 2016
Priority date	Nov 15, 2016
Publication date	Nov 10, 2020
Grant date	Nov 10, 2020

Abstract

A fuel-fired appliance with thermoelectric-powered secondary electric heating has a burner providing hot combustion gasses into a first housing. A second housing containing a fluid receives heat from the combustion gasses in the first housing. A thermoelectric device attaches to a surface of the appliance heated by the combustion gasses and generates a voltage. An electric heating element is in thermal communication with the second housing, and the electric heating element is electrically connected to the thermoelectric device.

First claim

What is claimed is:

1. A fuel-fired appliance comprising:
a burner in communication with a fuel source and having a burner surface at which fuel received by the burner combusts to generate combustion gasses, wherein the burner is disposed with respect to a first housing so that an interior of the first housing receives the combustion gasses;
a second housing that contains water, wherein one of the first housing and the second housing is disposed at least partially within the other of the first housing and the second housing;
a flue disposed on an opposite side of the second housing from the burner and in fluid communication with the first housing so that the flue receives the combustion gasses from the first housing;
a first thermoelectric generator attached at a surface of the flue so that heat contributed to the surface of the flue from combustion at the burner and from heat lost by the water when the burner is disengaged creates a temperature gradient across the first thermoelectric generator so that the first thermoelectric generator responsively generates a voltage;
an electric heating element having an electrical input and being in thermal communication with an interior of the second housing; and
a controller in communication with the burner and configured to disengage the burner at a predetermined water temperature, the predetermined water temperature being lower than a set water temperature,
wherein an output of the first thermoelectric generator is directly connected to the electrical input of the electric heating element so that a voltage is applied to the electrical input, the voltage powering the electric heating element to heat the water in the second housing to the set water temperature.

2. The appliance of claim 1 , further comprising a second thermoelectric generator attached to the flue and configured to generate a second voltage, wherein the first thermoelectric generator electrically connects to the second thermoelectric generator in series such that a sum of the voltage and the second voltage is applied to the electric heating element.

3. The appliance of claim 1 , wherein the electric heating element is disposed within a first portion of the second housing.

4. The appliance of claim 1 , wherein the electric heating element is disposed in the second housing.

5. The appliance of claim 1 , wherein the first thermoelectric generator attaches to an exterior surface of the flue.

6. The appliance of claim 1 , wherein the first thermoelectric generator attaches to an interior surface of the flue.

7. The appliance of claim 1 , wherein at least a portion of an exterior surface of the second housing comprises at least a portion of an interior surface of the first housing.

8. The appliance of claim 7 , wherein the exterior surface of the second housing receives heat from the combustion gasses within the first housing through a wall of the first housing.

9. The appliance of claim 1 , wherein the second housing comprises a duct that extends through a volume defined by the first housing.

10. A water heater comprising:
a tank capable of holding water;
a combustion chamber adjacent to a lower wall of the tank;
a burner disposed within the combustion chamber, in communication with a fuel source, and having a burner surface at which fuel received by the burner combusts to generate combustion gasses;
a flue in fluid communication with the combustion chamber having a portion extending through the tank so that an exterior of the portion extending through the tank is in contact with the water, and an upper portion extending from the tank that is not in contact with the water or the combustion chamber;
a first thermoelectric generator having a first side attached to a surface of the upper portion of the flue so that heat contributed to the surface from combustion at the burner and from heat lost by the water when the burner is disengaged creates a temperature gradient across the first thermoelectric generator so that the first thermoelectric generator responsively generates a voltage; and
an electric heating element disposed within an interior of the tank;
a controller in communication with the burner and configured to disengage the burner at a predetermined water temperature, the predetermined water temperature being lower than a set water temperature,
wherein an output of the first thermoelectric generator is connected directly to an electrical input of the electric heating element so that a voltage is applied to the electrical input, the voltage powering the electric heating element to heat the water within the interior of the tank to the set water temperature.

11. The water heater of claim 10 , further comprising a second thermoelectric generator configured to generate a second voltage, wherein the first thermoelectric generator electrically connects to the second thermoelectric generator in series such that a sum of the voltage and the second voltage is applied to the electric heating element.

12. The water heater of claim 10 , wherein the first thermoelectric generator attaches to an exterior surface of the upper portion of the flue.

13. The water heater of claim 10 , wherein the first thermoelectric generator attaches to an interior surface of the upper portion of the flue.

14. The fuel-fired appliance of claim 1 , wherein the first thermoelectric generator is not connected to the controller.

15. The water heater of claim 10 , wherein the first thermoelectric generator is not connected to the controller.

Assignees

• Rheem Mfg Co

Inventors

• Fard Hafez R
• Chaudhry Raheel A

Classifications

• F24H1/145

  using fluid fuel · CPC title

• Y02B30/00

  Energy efficient heating, ventilation or air conditioning [HVAC] · CPC title

• F24D17/0052 Primary

  recuperated waste heat and conventional heating means · CPC title

• Y02B30/18

  Domestic hot-water supply systems using recuperated or waste heat · CPC title

• F24D12/02

  having more than one heat source (using heat pumps, in water central heating systems F24D3/18; in air central heating systems F24D5/12; in systems using heat storage masses F24D11/02) · CPC title