System and method for mitigating blade run-away loads in the event of a pitch system failure

Patent metadata

Field	Value
Publication number	US-10830208-B2
Application number	US-201816133019-A
Country	US
Kind code	B2
Filing date	Sep 17, 2018
Priority date	Oct 13, 2017
Publication date	Nov 10, 2020
Grant date	Nov 10, 2020

Abstract

A method for identifying a blade run-away condition in the event of a pitch system failure of a rotor blade of a wind turbine includes determining, via one or more sensors, an actual rotor loading of the wind turbine. The method also includes determining, via a turbine controller, an estimated rotor loading of the wind turbine based on at least one of one or more operating conditions of the wind turbine or one or more wind conditions of the wind turbine. Further, the method includes determining a difference between the actual rotor loading and the estimated rotor loading. The method also includes determining whether the blade run-away condition is present based on the difference. The method may also include implementing a corrective action that mitigates loads caused by the blade run-away condition.

First claim

What is claimed is:

1. A method for identifying a blade run-away condition in the event of a pitch system failure of a rotor blade of a wind turbine, the method comprising:
determining, via one or more sensors, an actual rotor loading of the wind turbine;
determining, via a computer-implemented model programmed in a turbine controller, an estimated rotor loading of the wind turbine based, at least in part, on an estimated wind speed, rotor speed, rotor position, one or more pitch angles, and one or more blade model parameters of the wind turbine, the one or more blade model parameters comprising dimensional or non-dimensional parameters that describe at least one of power, thrust, torque, or bending moment under given conditions;
determining a difference between the actual rotor loading and the estimated rotor loading; and,
determining whether the blade run-away condition is present based on the difference.

2. The method of claim 1 , wherein determining whether the blade run-away condition is present based on the difference further comprises determining whether the difference is greater than a predetermined threshold.

3. The method of claim 1 , wherein determining whether the blade run-away condition is present based on the difference further comprises determining whether the estimated rotor loading is less than the actual rotor loading by a predetermined amount.

4. The method of claim 1 , further comprising receiving, by the turbine controller, a signal from a pitch controller of the pitch system indicative of the pitch system failure.

5. The method of claim 1 , wherein the actual rotor loading and the estimated rotor loading comprises at least one of a hub flange bending moment or a blade bending moment.

6. The method of claim 1 , further comprising implementing a corrective action based on the difference.

7. A system for identifying a blade run-away condition of a rotor blade of a wind turbine, the system comprising:
a pitch system for rotating the rotor blade, the pitch system comprising a pitch controller;
at least one sensor configured for monitoring an actual rotor loading of the wind turbine; and,
a turbine controller communicatively coupled to the at least one sensor and the pitch controller, the controller comprising at least one processor configured to perform one or more operations, the one or more operations comprising:
receiving a signal from the pitch controller indicative of a pitch system failure;
in response to receiving the signal, determining, via a computer-implemented model programmed in the turbine controller, an estimated rotor loading of the wind turbine based, at least in part, on an estimated wind speed, rotor speed, rotor position, one or more pitch angles, and one or more blade model parameters of the wind turbine, the one or more blade model parameters comprising dimensional or non-dimensional parameters that describe at least one of power, thrust, torque, or bending moment under given conditions;
determining a difference between the actual rotor loading and the estimated rotor loading; and,
determining whether the blade run-away condition is present based on the difference.

8. The system of claim 7 , wherein the at least one sensor comprises at least one of a proximity sensor, an inductive sensor, a Miniature Inertial Measurement Unit (MIMU), a pressure sensor, an accelerometer, a Sonic Detection and Ranging (SODAR) sensor, a Light Detection and Ranging (LIDAR) sensor, or an optical sensor.

9. A method for mitigating loads in the event of a pitch system failure of a rotor blade of a wind turbine, the method comprising:
receiving, via a turbine controller, a signal from a pitch controller indicative of the pitch system failure;
determining, via one or more sensors, an actual rotor loading of the wind turbine;
determining, via the turbine controller, an estimated rotor loading of the wind turbine based on at least one of one or more operating conditions of the wind turbine or one or more wind conditions of the wind turbine;
determining, via the turbine controller, a difference between the actual rotor loading and the estimated rotor loading;
determining, via the turbine controller, whether a defective blade condition is present in the rotor blade based on the difference; and,
if the defective blade condition is present, implementing a corrective action based on a type of the defective blade condition, wherein implementing the corrective action further comprises generating a vector of measured actual rotor loadings of the rotor blade and determining whether the defective blade condition is positioned towards feather or power based on the vector.

10. The method of claim 9 , wherein the type of the defective blade condition comprises at least one of a blade run-away condition or a blade stuck condition.

11. The method of claim 9 , wherein determining whether the defective blade condition is present in the rotor blade based on the difference further comprises determining whether the estimated rotor loading is less than the actual rotor loading by a predetermined amount.

12. The method of claim 9 , wherein the one or more operating conditions comprises at least one of one or more pitch angles of the rotor blades, rotor speed, generator speed, torque output, or power output, and wherein the one or more wind conditions comprises at least one of wind speed, wind direction, turbulence, wind gust, or wind shear.

Assignees

• Gen Electric

Inventors

• Tomas Santiago
• Penmatsa Raveendra
• Georg Soeren
• Souri Ramy Michael
• Sunyak Ryan Michael
• Danielsen Darren John
• Slack Robert Peter

Classifications

• F05B2270/107

  to cope with emergencies · CPC title

• F03D7/043

  characterised by the type of control logic · CPC title

• F05B2260/70

  Adjusting of angle of incidence or attack of rotating blades · CPC title

• F05B2260/80

  Diagnostics · CPC title

• F05B2270/8042

  Lidar systems · CPC title