Subsea pump and system and methods for control
US-2018202432-A1 · Jul 19, 2018 · US
US10830024B2 · US · B2
| Field | Value |
|---|---|
| Publication number | US-10830024-B2 |
| Application number | US-201715632315-A |
| Country | US |
| Kind code | B2 |
| Filing date | Jun 24, 2017 |
| Priority date | Jun 24, 2017 |
| Publication date | Nov 10, 2020 |
| Grant date | Nov 10, 2020 |
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A method of operating a submersible pumping system includes the steps of placing the pumping system in a normal mode of operation and then detecting the possible presence of a gas slug in proximity to the pumping system by measuring a decrease in the load on the motor. Once the possibility of a gas slug has been detected, the method continues by placing the pumping system in a reduced speed cycle. The pumping system is kept in the reduced speed cycle until the absence of a gas slug in proximity to the pumping system is detected by evaluating two independent conditions within the pumping system.
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What is claimed is: 1. A method of operating a submersible pumping system that includes a pump driven by an electric motor, the method comprising the steps of: placing the pumping system in a normal mode of operation; detecting the presence of a gas slug in proximity to the pumping system; reducing the speed of the motor; detecting the absence of a gas slug in proximity to the pumping system, wherein the step of detecting the absence of a gas slug comprises: measuring an increasing slope of a curve representing the pump intake pressure over time; and measuring an increase in the load on the motor over an established period; and increasing the speed of the motor. 2. The method of claim 1 , wherein the step of detecting the presence of a gas slug further comprises measuring a decrease in the load on the motor. 3. The method of claim 2 , wherein the step of measuring a decrease in the load on the motor comprises measuring a decrease in the load on the motor over an established period. 4. The method of claim 1 , wherein the step of detecting the presence of a gas slug comprises measuring a decreasing slope of a curve representing the pump intake pressure over time. 5. The method of claim 1 , wherein the step of detecting the absence of a gas slug comprises measuring an increase in the pressure at the intake of the pump and an increasing slope of a curve representing the pump intake pressure over time. 6. The method of claim 5 , wherein the step of detecting the absence of a gas slug further comprises: increasing the speed of the motor; and measuring an increase in the load on the motor. 7. The method of claim 6 , wherein the step of measuring an increase in the load on the motor occurs after the step of measuring an increase in the pressure at the intake of the pump. 8. A method of operating a submersible pumping system that includes a pump driven by an electric motor, the method comprising the steps of: placing the pumping system in a normal mode of operation; detecting the presence of a gas slug in proximity to the pumping system; reducing the speed of the motor; detecting the continued presence of a gas slug in proximity to the pumping system, wherein the step of detecting the continued presence of a gas slug comprises: measuring an increase in the slope of a curve representing the pump intake pressure over time; and placing the motor in a load test cycle, wherein the load test cycle comprises the steps of: determining if the load on the motor exceeds an established load value; and comparing the pump intake pressure against an established pressure value; detecting the absence of a gas slug in proximity to the pumping system, wherein the step of detecting the absence of a gas slug comprises: measuring an increase in the slope of a curve representing the pump intake pressure over time; and measuring an increase in the load on the motor; and returning the pumping system to the normal mode of operation. 9. The method of claim 8 , wherein the step of detecting the presence of a gas slug comprises measuring a decrease in the load on the motor. 10. The method of claim 8 , wherein the step of detecting the presence of a gas slug comprises measuring a decreasing slope of a curve representing the pump intake pressure over time. 11. The method of claim 8 , wherein the step of measuring an increase in the pressure at the intake of the pump further comprises measuring an increasing pressure above a threshold amount over a present period. 12. The method of claim 8 , wherein the step of measuring an increase in the load on the motor occurs after the step of measuring an increase in the pressure at the intake of the pump. 13. A method of operating a submersible pumping system that includes a pump driven by an electric motor, the method comprising the steps of: placing the pumping system in a normal mode of operation; detecting the possible presence of a gas slug in proximity to the pumping system by measuring a decrease in the load on the motor; placing the pumping system in a reduced speed cycle; detecting the absence of a gas slug in proximity to the pumping system by evaluating two independent conditions within the pumping system, wherein one of the independent conditions is a decrease in the slope of a curve representing the pump intake pressure over time; and returning the pumping system to the normal mode. 14. The method of claim 13 , wherein the step of detecting the absence of a gas slug further comprises: detecting an increase in the intake pressure of the pump; and detecting an increase in the load on the motor. 15. The method of claim 14 , wherein the step of detecting an increase in the intake pressure of the pump further comprises waiting for an increase in the intake pressure of the pump for a first preset period of time. 16. The method of claim 15 , wherein the step of detecting an increase in the load on the motor further comprises waiting for an increase in the load on the motor for a second preset period of time. 17. The method of claim 15 , further comprising the steps of adjusting the first and second preset periods of time using a user interface within a motor control system.
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