Composite materials with self-regulated infrared emissivity and environment responsive fibers

Patent metadata

Field	Value
Publication number	US-10829872-B2
Application number	US-201615159666-A
Country	US
Kind code	B2
Filing date	May 19, 2016
Priority date	May 20, 2015
Publication date	Nov 10, 2020
Grant date	Nov 10, 2020

Abstract

A composite fabric having self-regulating Infrared emissivity includes meta fibers formed with optical nanostructures and an environment (temperature and/or moisture) responsive mechanism configured to adjust a relative disposition between the optical structures to control the electromagnetic coupling therebetween, thus regulating the infrared emissivity of the composite fabric to maintain a user of the fabric in a temperature/moisture comfort zone. The environment responsive mechanism may include a temperature responsive polymer layer on the fiber capable of expansion/shrinkage depending on the applied temperature, or a moisture responsive fiber changing its shape depending on the moisture level to affect spacing between the optical nanostructures.

First claim

What is claimed is:

1. A composite fabric with self-regulated infrared emissivity, comprising:
(a) a plurality of environment responsive meta fibers positioned in a predetermined spaced-apart relationship each with respect to the other with a respective first distance between respective neighboring meta fibers, each of said plurality of meta fibers includes:
a base fiber,
an optical structure bonded to said base fiber, thus forming an optical structure-base fiber composite, said optical structure including at least a carbon nanotube (CNT) structure, wherein an electromagnetic coupling between said optical structures on said neighboring of said plurality of meta fibers determines an infrared emissivity of the composite fabric, and
an environment responsive mechanism operatively coupled to said optical structure-base fiber composite, said environment responsive mechanism being configured to modulate a distance between said optical structures in accordance with at least one environmental parameter applied to said meta fibers,
wherein, when said at least one environmental parameter applied to said plurality of meta fibers deviates from a predetermined environmental parameter zone, said environment responsive mechanism operates to control said first distance between said respective neighboring meta fibers to regulate the electromagnetic coupling between said optical structures bonded thereto, thereby adjusting the infrared emissivity of the composite fabric to decrease said deviation between said applied at least one environmental parameter and said predetermined environmental parameter zone, and
wherein said at least one environmental parameter includes moisture level, and wherein said environment responsive mechanism includes a moisture responsive base fiber formed with at least a hydrophobic material part in contact with a hydrophilic material part cooperating to change a relative disposition between said optical structures responsive to the moisture level applied to said composite fabric.

2. The composite fabric of claim 1 , wherein said at least one environmental parameter is temperature and said predetermined environmental parameter zone is a predetermined temperature zone, wherein said environment responsive-mechanism includes a temperature responsive polymer layer coated on said optical structure-based fiber composite, wherein said plurality of meta fibers are arranged in a number of yarns, said yarns being arranged in an array thereof and spaced each from the other by a respective second distance between respective neighboring yarns, and
wherein, when said applied temperature exceeds said predetermined temperature zone, said temperature responsive polymer layer shrinks, thus decreasing said respective first distance between said neighboring meta fibers and increasing said respective second distance between said respective neighboring yarns, thus increasing the infrared emissivity due to a resonant electromagnetic coupling between said optical structures of said respective neighboring meta fibers and promoting a heat release regime of operation by increasing the air convection through opening in said composite fabric defined by said respective second distance between said respective neighboring yarns.

3. The composite fabric of claim 2 , wherein, when said applied temperature falls below said predetermined temperature zone, said temperature responsive polymer layer expands, thus increasing said respective first distance between said respective neighboring meta fibers and decreasing said respective second distance between said respective neighboring yarns, thus decreasing the infrared emissivity due to diminished electromagnetic coupling between said optical structures of said respective neighboring meta fibers and promoting a reduced heat loss regime of operation by decreasing the air convection through openings in said composite fabric defined by said respective second distance between said respective neighboring yarns.

4. The composite fabric of claim 1 , wherein said optical structure further includes at least one selected from a group consisting of carbon nanohorns, carbon fibers, graphene, graphene oxides, silver nanowires, copper nanowires, silicon nanowires, gold nanowires, gold nanoparticles, conductive nanomaterials, thin films, surfactant stabilized aqueous solutions of CNTs, and combinations thereof.

5. The composite fabric of claim 2 , wherein said temperature responsive polymer includes a polymer selected from a group consisting of:
poly(N-isopropylacrylamide, hydroxypropyl cellulose, poly(vinylcaprolactame), polyvinyl methyl ether, polyethylene oxide, polyvinylmethylether, polyhydroxyethylmethacrylate, poly(N-acryloylglycinamide), ureido-functionalized polymers, copolymers from N-vinylimidazole and 1-vinyl-2-(hydroxylmethyl)imidazole, copolymers from acrylamide and acrylonitrile, derivatives thereof, and combinations thereof.

6. The composite fabric of claim 1 , wherein said base fiber is formed from at least one fiber selected from a group consisting of:
natural fibers, cotton, silk, linen, cellulose fibers, Polyethylene Terephthalate (PET), nylons, glass based fibers, and combinations thereof.

7. The composite fabric, of claim 2 wherein a thickness of said temperature responsive polymer layer falls in a range selected from a group of ranges consisting of: 2 μm-10 μm, 1 μm-15 μm, 0.1 μm-30 μm, and 0.1 μm-50 μm.

8. The composite fabric of claim 5 , wherein said temperature responsive polymer layer includes poly(N-isopropylacrylamide), and wherein the weight of said CNT structure falls in the range selected from a group consisting of: 0.025-1.5%, 0.05-0.5%, and 0.1-0.25% of the weight of said composite fabric.

9. The composite fabric of claim 1 , wherein said optical structure is covered on said base fiber or embedded into said base fiber.

10. The composite fabric of claim 2 , wherein said composite fabric is a textile for clothing, and wherein said predetermined temperature zone is a human temperature comfort zone.

11. The composite fabric of claim 2 , wherein said predetermined temperature zone is a lower critical solution temperature (LCST) for said temperature responsive polymer.

12. The composite fabric of claim 2 , wherein said temperature responsive polymer layer includes polymer beads having a diameter in the range of 0-15 μm.

13. A composite fabric with self-regulated infrared emissivity, comprising:
a plurality of environment-responsive bimorph meta fibers arranged in a number of yarns and positioned in a predetermined spaced-apart relationship one with respect to another with a first distance defined between respective neighboring bimorph meta fibers within a respective yarn, wherein said number of yarns are arranged in an array with a second distance defined between respective neighboring yarns;

wherein each bimorph meta fibers includes:
a moisture responsive core fiber, said core fiber being a single fiber containing cooperating at least a hydrophilic material and a hydrophobic material, and
an optical structure containing at least a carbon nanotube (CNT) structure bonded to said core fiber;
wherein an electromagnetic coupling between said optical structures on said respective neighboring of said plurality of bimorph meta fibers determines an infrared emissivity of the composite fabric;
wherein, when a moisture and temperature applied to said composite fabric exceeds a predetermined temperature and moisture zone, respectively, said core fiber changes configuration thereof to increase said second distance between said respective neighboring yarns and to reduce said first distance between said respective neighboring bimor

Assignees

• Univ Maryland

Inventors

• Wang Yuhuang
• Ouyang Min
• Sun Chuanfu
• Wang Yongxin
• Yu Shangjie

Classifications

• D03D15/283

  synthetic polymer-based, e.g. polyamide or polyester fibres (cellulose-based artificial fibres D03D15/225) · CPC title

• D03D1/00 Primary

  Woven fabrics designed to make specified articles · CPC title

• D03D9/00

  Open-work fabrics · CPC title

• D06M10/06

  Inorganic compounds or elements · CPC title

• D06M11/74

  with carbon or graphite; with carbides; with graphitic acids or their salts · CPC title