Control unit

Patent metadata

Field	Value
Publication number	US-10829048-B2
Application number	US-201716338503-A
Country	US
Kind code	B2
Filing date	Oct 6, 2017
Priority date	Oct 7, 2016
Publication date	Nov 10, 2020
Grant date	Nov 10, 2020

Abstract

A control unit for an apparatus, the control unit comprising: a component-carrying member provided with at least one electronic component configured to provide a function of the apparatus; wherein the component-carrying member is formed of a material that is pliable at least during assembly of the control unit; and a laminate encapsulation layer encapsulating at least a part of the or each electronic component. Optionally, the control unit comprises a second member which defines a user-interaction surface.

First claim

The invention claimed is:

1. A control unit for an apparatus, the control unit comprising:
a first component-carrying member provided with at least one electronic component configured to provide a function of the apparatus;
wherein the first component-carrying member is formed of a material that is pliable at least during assembly of the control unit;
wherein the first component-carrying member is a pre-formed layer that supports the at least one electronic component prior to a lamination process used to form the control unit;
a second component-carrying member which defines a user-interaction surface visible to a user of the apparatus;
wherein the second component-carrying member is provided with at least one further electronic component;
wherein the second component-carrying member is a pre-formed layer that supports the at least one further electronic component prior to the lamination process used to form the control unit;
a laminate encapsulation layer between the first component-carrying member and the second component-carrying member, the laminate encapsulation layer encapsulating at least a part of the at least one electronic component and at least part of the at least one further electronic component, so that the at least one electronic component on the first component-carrying member and the at least one further electronic component on the second component-carrying member are sandwiched between the first component-carrying member and the second component-carrying member within the laminate encapsulation layer;
wherein the user-interaction surface is for receiving a user command, and wherein at least one of the electronic components is operable in response to the user command; and
a piezoelectric layer adjacent to the user-interaction surface to enable control of the at least one electronic component when the user applies a user command in the form of pressure to the user-interaction surface.

2. The control unit as claimed in claim 1 , wherein the first component-carrying member remains pliable once the control unit has been fully assembled.

3. The control unit as claimed in claim 1 , wherein the second member is spaced from the component-carrying member by the laminate encapsulation layer to define at least a three-layer structure for the control unit.

4. The control unit as claimed in claim 1 , wherein the first component-carrying member includes a component-carrying surface which carries the at least one electronic component and wherein the component-carrying surface is on a reverse side of the first component-carrying member from the user-interaction surface.

5. The control unit as claimed in claim 1 , wherein the at least one electronic component forms a part of a printed electronic circuit comprising a plurality of conductive tracks for carrying current to at least one electronic component.

6. The control unit as claimed in claim 5 , wherein the conductive tracks act, together with the user-interaction surface, as electrodes of a capacitor to provide a capacitive touch control functionality in response to the user command.

7. The control unit as claimed in claim 5 , wherein a greater number of conductive tracks is provided on the printed electronic circuit than is required to provide adequate current to the at least one electronic component of the printed electronic circuit.

8. The control unit as claimed in claim 7 , comprising an additional layer provided on the user-interaction surface to provide an aesthetic finish to the control unit, wherein the additional layer is one or more of a veneer which complements a surface of an apparatus in which the control unit is used, a protective coating, and an injection molded layer.

9. The control unit as claimed in claim 1 , wherein the user-interaction surface is provided with at least one graphical feature to provide an indication to the user about at least one function of the at least one electronic component.

10. The control unit as claimed in claim 1 , comprising a thermally conductive element encapsulated at least partially within the laminate encapsulation layer and configured to conduct heat to or away from the at least one electronic component.

11. The control unit as claimed in claim 10 , wherein the thermally conductive element includes a thermal contact region configured to make thermal contact with one or both of a remote component during assembly of the control unit, thereby to conduct heat to or away from the at least one electronic component via the remote component and the component-carrying member to conduct heat to or away from the at least one electronic component via the component-carrying member.

12. The control unit as claimed in claim 11 , wherein the thermally conductive element includes an extension piece which projects from the component-carrying member to define the thermal contact region.

13. The control unit as claimed in claim 10 , wherein the thermally conductive element is a layer of thermally conductive material laid onto at least one of the electronic components.

14. The control unit as claimed in claim 1 , wherein the component-carrying member is provided with a plurality of structural supports to enhance rigidity of the control unit.

15. The control unit as claimed in claim 1 , wherein the laminate encapsulation layer is formed from a material which is pliable when heated, and less pliable or rigid when cooled or set.

16. A vehicle comprising the control unit as claimed in claim 1 .

Assignees

• Jaguar Land Rover Ltd

Inventors

• Tomar Ashutosh

Classifications

• H10W40/778

  in encapsulations · CPC title

• B60K35/60

  Instruments characterised by their location or relative disposition in or on vehicles (arrangements of lighting devices on dashboards B60Q3/10) · CPC title

• B60K35/80

  Arrangements for controlling instruments · CPC title

• B60K35/22

  Display screens · CPC title

• B60K35/10

  Input arrangements, i.e. from user to vehicle, associated with vehicle functions or specially adapted therefor · CPC title