Printhead with printer fluid check valve

Patent metadata

Field	Value
Publication number	US-10828892-B2
Application number	US-201515547116-A
Country	US
Kind code	B2
Filing date	Apr 27, 2015
Priority date	Apr 27, 2015
Publication date	Nov 10, 2020
Grant date	Nov 10, 2020

Abstract

In some examples, a printhead can include a main printer fluid line, a firing chamber in fluid communication with the main printer fluid line to receive printer fluid from the main printer fluid line, and a resistor positioned in the firing chamber. The resistor can, for example, receive an electronic current to cause the resistor to heat up and eject printer fluid droplets from the printhead. The printhead can further include a photolithographically fabricated check valve positioned in the firing chamber. The check valve can, for example, be openable to allow filling of the firing chamber with printer fluid and closeable to at least partially seal the main printer fluid line from printer fluid blowback caused by the resistor.

First claim

What is claimed is:

1. A method for forming a check valve, the method comprising:
photolithographically forming a check valve head portion positioned in and connected to a chamber proximate a chamber opening valve seat; and
releasing the check valve head portion from the chamber such that the check valve head portion is no longer immovable relative to the chamber so as to form a check valve head movable within the chamber towards and away from the chamber opening valve seat.

2. The method of claim 1 , wherein photolithographically forming the check valve head portion comprises:
depositing a film layer on a substrate;
depositing a primer layer on the film;
depositing a bottom release layer on the film;
depositing a wall portion on the bottom release layer, wherein the wall portion is to partially define a chamber;
depositing the check valve head portion on the primer layer, wherein the check valve head portion is to define a check valve head that is closeable;
depositing a top release layer on the check valve head portion;
depositing wax to fill the partially defined chamber; and
depositing a fluid discharge layer over the chamber, the top release layer, and the wax, the fluid discharge layer forming an opening extending from the chamber.

3. The method of claim 2 , further comprising:
removing the wax, the bottom release layer, and the top release layer.

4. The method of claim 2 , wherein depositing the wall portion and depositing the check valve head portion is performed in a single photolithographic operation.

5. The method of claim 2 , wherein depositing the wall portion and depositing the check valve head portion includes depositing the portions to have the same height.

6. The method of claim 1 , wherein a wax layer connects the check valve head portion and the chamber and wherein releasing the check valve head portion from the chamber comprises removing the wax layer.

7. The method of claim 1 , wherein at least one release layer extends from the check valve head portion and wherein releasing the check valve head portion from the chamber comprises removing at least portions of the at least one release layer extending from the check valve head portion.

8. The method of claim 1 , wherein the photolithographically forming of the check valve head portion in and connected to the chamber comprises depositing both the chamber and the check valve head portion in a single photolithographic operation.

9. The method of claim 1 further comprising forming a spring extending from the check valve head.

10. The method of claim 9 , wherein forming the spring extending from the check valve head comprises:
photolithographically forming a spring portion on a support layer; and
releasing the spring portion from the support layer to form the spring.

11. The method of claim 10 , wherein the photolithographically forming of the spring portion on the support layer and the photolithographically forming of the check valve head portion comprise depositing a single layer that forms both the spring portion and the check valve head portion.

12. The method of claim 11 , wherein the chamber is part of the check valve being formed and wherein the single layer is deposited upon a surface of the chamber.

13. The method of claim 10 , wherein the chamber is part of the check valve being formed, wherein the spring portion is photolithographically formed on a surface of the chamber and is affixed to the surface of the chamber prior to the releasing.

14. The method of claim 13 , wherein following the releasing, the spring portion has a first portion joined to the check valve head, a second portion affixed to the surface of the chamber and a third portion between the first portion and the second portion released from and movable with respect to the surface of the chamber.

15. The method of claim 1 further comprising surrounding the check valve head portion with at least one sacrificial material, wherein the releasing of the check valve head portion comprises removing the least one sacrificial material.

16. The method of claim 15 , wherein the chamber is part of the check valve being formed and wherein the at least one sacrificial material extends between the check valve head portion and a surface of the chamber.

17. The method of claim 1 further comprising forming a resistor in the chamber.

18. The method of claim 1 , wherein the check valve head is cylindrical and is slidable within the chamber.

19. The method of claim 1 , wherein the chamber opening valve seat extends along a nozzle opening.

20. The method of claim 1 , wherein the chamber as part of the check valve being formed, wherein the check valve head portion is photolithographically formed on a surface of the chamber and is affixed to the chamber prior to the releasing.

Assignees

• Hewlett Packard Development Co

Inventors

• Rivas Rio
• White Lawrence H
• Friesen Ed
• Torniainen Erik D

Classifications

• B41J2/1404 Primary

  Geometrical characteristics · CPC title

• B41J2/14145

  Structure of the manifold · CPC title

• B41J2/1631

  photolithography · CPC title

• B41J2202/05

  Heads having a valve · CPC title

• B41J2/1601

  Production of bubble jet print heads (B41J2/1606, B41J2/162 take precedence) · CPC title