Casting device, method for detecting leakage of refrigerant in casting device, and leakage detection device

Patent metadata

Field	Value
Publication number	US-10828694-B2
Application number	US-201615776191-A
Country	US
Kind code	B2
Filing date	Nov 18, 2016
Priority date	Nov 26, 2015
Publication date	Nov 10, 2020
Grant date	Nov 10, 2020

Abstract

A casting device in which refrigerant is pressure-fed to a cooling passage formed in a die, leakage of refrigerant in the die can be reliably detected in a short time without a significant modification applied to the conventional device. A casting device includes a pressure-feed device that pressure-feeds refrigerant to a cooling passage formed in a die, and a release agent coating applicator that applies a release agent to the die, and further includes a unit that mixes a fluorescent agent into the refrigerant (fluorescent agent tank), a unit that irradiates the die surface of the die with black light while the refrigerant containing the fluorescent agent mixed therein is pressure-fed to the die, and an imaging device that captures an image of the die surface. The imaging device is integrally assembled with the release agent coating applicator.

First claim

The invention claimed is:

1. A casting device comprising at least:
a refrigerant pressure-feed device configured to pressure-feed refrigerant to a cooling passage formed in a die; and
a release agent coating applicator configured to apply a release agent to at least a die surface of the die,
wherein:
the casting device further comprises:
a unit configured to mix a fluorescent agent into the refrigerant,
a unit configured to irradiate at least the die surface of the die with light that excites the fluorescent agent, and
an imaging device configured to capture an image of at least the die surface of the die, and

the imaging device is integrally assembled with the release agent coating applicator.

2. The casting device according to claim 1 , wherein
the imaging device further includes an image processing unit configured to generate a differential image between two images, the two images including an image captured when at least the die surface of the die is irradiated with light that excites the fluorescent agent while the refrigerant containing the fluorescent agent mixed therein is pressure-fed to the die, and an image captured when at least the die surface of the die is not irradiated with light that excites the fluorescent agent.

3. The casting device according to claim 1 , further comprising a control unit, wherein
the release agent coating applicator includes a first arm and a second arm, the first arm being provided with a release agent blowoff nozzle for applying the release agent, the second arm being provided with the imaging device, and
the control unit is adapted to control the first arm to apply the release agent to at least the die surface of the die.

4. A method for detecting leakage of refrigerant on a die surface of a die in a casting device, the device including at least a refrigerant pressure-feed device configured to pressure-feed refrigerant to a cooling passage formed in the die, and a release agent coating applicator configured to apply a release agent to at least the die surface of the die, the method comprising at least:
a step of mixing a fluorescent agent into the refrigerant;
a step of pressure-feeding the refrigerant containing the fluorescent agent mixed therein to the cooling passage formed in the die;
a step of irradiating at least the die surface of the die with light that excites the fluorescent agent while the refrigerant containing the fluorescent agent mixed therein is pressure-fed to the die, and capturing an image of the irradiated portion using an imaging device that is integrally assembled with the release agent coating applicator; and
a step of determining the presence or absence of leakage of the refrigerant from the captured image.

5. The method for detecting leakage of refrigerant in the casting device according to claim 4 , further comprising:
a step of capturing an image of at least the die surface of the die when the die surface is not irradiated with light that excites the fluorescent agent while the refrigerant containing the fluorescent agent mixed therein is pressure-fed to the die, using the imaging device that is integrally assembled with the release agent coating applicator; and
a step of generating a differential image between two images, the two images including the image captured when at least the die surface of the die was irradiated with light that excites the fluorescent agent, and the image captured when at least the die surface of the die was not irradiated with light that excites the fluorescent agent, thereby determining the presence or absence of leakage of the refrigerant from the differential image.

6. The method for detecting leakage of refrigerant in the casting device according to claim 4 , wherein
the casting device further comprises a control unit,
the release agent coating applicator includes a first arm and a second arm, the first arm being provided with a release agent blowoff nozzle for applying the release agent, the second arm being provided with the imaging device, and
the control unit is adapted to control the first arm to apply the release agent to at least the die surface of the die.

7. A leakage detection device for detecting leakage of refrigerant containing a fluorescent agent mixed therein, the refrigerant being adapted to be pressure-fed into a die, the device comprising at least:
a unit configured to irradiate at least a die surface of the die with light that excites the fluorescent agent;
an imaging device configured to capture an image of at least the die surface of the die; and
a determination unit configured to extract an image of a portion that has emitted light in response to the fluorescent agent from an image of the die captured with the imaging device on the basis of color information on the image, wherein
the imaging device is integrally assembled with a release agent coating applicator configured to apply a release agent to at least the die surface of the die.

8. The leakage detection device according to claim 7 , wherein
the imaging device further includes an image processing unit configured to generate a differential image between two images, the two images including an image captured when at least the die surface of the die is irradiated with light that excites the fluorescent agent while the refrigerant containing the fluorescent agent mixed therein is pressure-fed to the die, and an image captured when at least the die surface of the die is not irradiated with light that excites the fluorescent agent.

9. The leakage detection device according to claim 7 , wherein
the release agent coating applicator includes a first arm and a second arm, the first arm being provided with a release agent blowoff nozzle for applying the release agent, the second arm being provided with the imaging device.

Assignees

• Serino Daisuke
• Kawahara Fumio
• Matsuda Yuzo
• Yamaguchi Tetsushi
• Kawahara Hiroshi
• Ishikawa Sakayuki
• Takahashi Takuto
• Sakaguchi Naoshi
• Kayaba Hiroyuki
• Michimoto Takahiro
• Toyota Motor Co Ltd
• Mec Int Co Ltd
• Meiwa E Tec Co Ltd
• Nikon Corp

Inventors

• Serino Daisuke
• Kawahara Fumio
• Matsuda Yuzo
• Yamaguchi Tetsushi
• Kawahara Hiroshi
• Ishikawa Sakayuki
• Takahashi Takuto
• Sakaguchi Naoshi
• Kayaba Hiroyuki
• Michimoto Takahiro

Classifications

• B22C3/00

  Selection of compositions for coating the surfaces of moulds, cores, or patterns · CPC title

• G01M3/20

  using special tracer materials, e.g. dye, fluorescent material, radioactive material · CPC title

• B22C23/02

  Devices for coating moulds or cores · CPC title

• B22D11/22

  for cooling cast stock or mould · CPC title

• B22C9/065 Primary

  Cooling or heating equipment for moulds · CPC title