Crispness and browning in full flat microwave oven

Patent metadata

Field	Value
Publication number	US-10827569-B2
Application number	US-201816115986-A
Country	US
Kind code	B2
Filing date	Aug 29, 2018
Priority date	Sep 1, 2017
Publication date	Nov 3, 2020
Grant date	Nov 3, 2020

Abstract

A microwave heating apparatus is disclosed. The heating apparatus comprises a cavity comprising a ceiling and a bottom support plate. The cavity is arranged to receive a food load. The apparatus further comprises at least one microwave supply system configured to supply microwaves at the cavity bottom. The at least one microwave supply system comprises at least one microwave source and at least one antenna arranged below the bottom support plate. The apparatus further comprises a heat element and a crisp plate. The heat element is connected proximate the ceiling and extends substantially over a ceiling area formed by the ceiling. The crisp plate is disposed in the cavity and vertically spaced from the bottom support plate by a rack.

First claim

What is claimed is:

1. A microwave heating apparatus comprising:
a cavity comprising a ceiling and a bottom support plate, wherein the cavity is arranged to receive a food load;
at least one microwave supply system configured to supply microwaves at the bottom support plate, wherein the at least one microwave supply system comprises at least one microwave source and at least one antenna arranged below the bottom support plate;
a heat element connected proximate the ceiling and extending substantially over a ceiling area formed by the ceiling; and
a crisp plate disposed in the cavity and vertically spaced from the bottom support plate by a rack, wherein the crisp plate is vertically spaced by a distance between 40 and 60 mm from the bottom support plate.

2. The microwave heating apparatus according to claim 1 , wherein the rack is configured to vertically position the crisp plate above the at least one antenna and below the heat element.

3. The microwave heating apparatus according to claim 1 , wherein the antenna corresponds to a rotating antenna configured to rotate below the bottom support plate.

4. The microwave heating apparatus according to claim 3 , wherein the rotating antenna comprises a lateral wing configured to rotate about a sector shaped panel.

5. The microwave heating apparatus according to claim 3 , wherein the rotating antenna is configured to evenly distribute electromagnetic radiation in the cavity.

6. The microwave heating apparatus according to claim 1 , wherein the rack is configured to position the crisp plate aligned with a radiation zone above the bottom support plate.

7. The microwave heating apparatus according to claim 6 , wherein the rack is further configured to adjust the crisp plate at a proximity to the grill element such that the food load is browned consistently over a top surface and a bottom surface.

8. The microwave heating apparatus according to claim 1 , wherein the heat element corresponds to a grill element formed by a steel grill tube.

9. The microwave heating apparatus according to claim 1 , wherein the at least one microwave supply system comprises a first microwave source below the bottom support plate and a second microwave source configured to supply microwave energy via feeding ports in the ceiling of the cavity.

10. The microwave heating apparatus according to claim 1 , wherein the crisp plate comprises a first layer comprising a microwave absorbing material and a second layer comprising a thermally conductive material configured to conduct heat energy from the first layer.

11. The microwave heating apparatus according to claim 10 , wherein the microwave absorbing material comprises rubber-embedded ferrite.

12. A method for controlling a microwave heating apparatus comprising:
receiving a food load in a cavity comprising a ceiling and a bottom support plate,
supplying microwaves into the cavity via at least one microwave source disposed below the bottom support plate;
supplying radiant heat from a heat element proximate the ceiling;
vertically spacing a crisp plate in the cavity above the bottom support plate by a distance between 40 and 60 mm from the bottom support plate; and
generating heat in the crisp plate in response to the microwaves, wherein the crisp plate is spaced from the bottom above the at least one microwave source and below the heat element.

13. The method according to claim 12 , wherein supplying microwaves into the cavity comprises rotating an antenna below the bottom support plate.

14. The method according to claim 13 , wherein the rotating distributes the microwaves in the cavity evenly from below the bottom support plate.

15. The method according to claim 12 , wherein the supplying the microwave from the least one microwave source comprises supplying the microwaves from the first microwave source disposed below the bottom support plate and supplying the microwaves from a second microwave source configured to supply microwave energy via feeding ports in the ceiling of the cavity.

16. The method according to claim 12 , wherein generating heat in the crisp plate comprises absorbing the microwaves in a first layer of the crisp plate and conducting heat from the first layer into a second layer of the crisp plate.

17. A microwave heating apparatus comprising:
a cavity comprising a ceiling and a bottom support plate, wherein the cavity is arranged to receive a food load;
at least one microwave supply system configured to supply microwaves at the bottom support plate, wherein the at least one microwave supply system comprises at least one microwave source and at least one antenna arranged below the bottom support plate, wherein the at least one antenna is configured to rotate below the bottom support plate;
a heat element connected proximate the ceiling and extending substantially over a ceiling area formed by the ceiling; and
a crisp plate disposed in the cavity and vertically spaced from the bottom support plate by a rack, wherein the rack is configured to vertically position the crisp plate above the at least one antenna and below the heat element and position the crisp plate aligned with a radiation zone between 40 and 60 mm above the bottom support plate.

18. The microwave heating apparatus according to claim 17 , wherein the at least one antenna comprises a lateral wing configured to rotate about a sector shaped panel evenly distributing electromagnetic radiation in the cavity.

19. The microwave heating apparatus according to claim 1 , wherein the cavity comprises a perimeter wall, and wherein an outside perimeter of the crisp plate is proportioned to maintain a horizontal spacing between 5 and 30 mm from the perimeter wall of the cavity.

20. The microwave heating apparatus according to claim 19 , wherein the horizontal spacing is configured to limit a split in the microwaves from the at least one microwave supply system above and below the crisp plate.

Assignees

• Whirlpool Co

Inventors

• Grassi Andrea Francesco
• Huang Vince
• Xu Jack
• Yu Tingting

Classifications

• H05B6/6408 Primary

  Supports or covers specially adapted for use in microwave heating apparatus · CPC title

• H05B6/6491

  combined with the use of susceptors (H05B6/80 and subgroups takes precedence) · CPC title

• H05B6/686

  Circuits comprising a signal generator and power amplifier, e.g. using solid state oscillators · CPC title

• H05B2206/044

  Microwave heating devices provided with two or more magnetrons or microwave sources of other kind · CPC title

• H05B6/725

  Rotatable antennas · CPC title