Controllable electric current switchgear and electrical assembly comprising this switchgear

Patent metadata

Field	Value
Publication number	US-10825627-B2
Application number	US-201816043828-A
Country	US
Kind code	B2
Filing date	Jul 24, 2018
Priority date	Jul 26, 2017
Publication date	Nov 3, 2020
Grant date	Nov 3, 2020

Abstract

A controllable electric current switchgear includes a bistable relay including separable electrical contacts and an excitation coil for switching the contacts between open and closed states when the coil receives an amount of energy that is higher than a predefined excitation energy threshold with an electrical power that is higher than a predefined power threshold; and a control circuit including a power stage and a logic stage for triggering the switching of the relay. The power stage includes a power converter, a first set of capacitors connected at the input of the converter and a second set of capacitors connected at the output of the converter, the nominal power of the converter being strictly lower than the power threshold, the sets of capacitors being capable of storing an amount of energy that is higher than or equal to 50% of the excitation energy threshold.

First claim

The invention claimed is:

1. A controllable electric current switchgear, said switchgear being capable of being connected between an electrical load and an electric power source, so as to selectively allow or prevent the supply of electric power to the electrical load by the power source, the switchgear comprising:
a bistable relay comprising separable electrical contacts and an excitation coil for commanding switching of the electrical contacts, said electrical contacts being capable of connecting the electrical load to the power source, the relay being capable of switching the electrical contacts between open and closed states when the coil receives an amount of energy that is higher than a predefined excitation energy threshold with an electric power that is higher than a predefined power threshold;
a control circuit comprising a power stage and a logic stage, the power stage being capable of providing a supply of electric power to the logic stage, the logic stage comprising an excitation circuit for supplying power to the coil and a programmable microcontroller that drives the excitation circuit so as to trip switching of the relay,
wherein the power stage comprises a power converter, a first set of capacitors connected at an input of the power converter and a second set of capacitors connected at an output of the power converter,
wherein nominal power of the power converter is strictly lower than the power threshold of the coil,
and wherein the first and second sets of capacitors are capable of storing an amount of energy that is higher than or equal to 50% of the excitation energy threshold required to switch the relay.

2. The switchgear according to claim 1 , wherein the power converter is a flyback converter comprising a voltage transformer, the first set of capacitors being connected to a primary winding of the transformer, the second set of capacitors being connected to a secondary winding of the transformer.

3. The switchgear according to claim 1 , wherein the second set of capacitors is capable of storing at least 50% of the excitation energy necessary for switching the relay.

4. The switchgear according to claim 1 , wherein the capacitors of the first set are made of ceramic and in that the capacitors of the second set are made of tantalum.

5. The switchgear according to claim 1 , wherein the power stage comprises an additional power converter capable of supplying a stabilized DC electric voltage for supplying electric power to at least part of the logic stage.

6. The switchgear according to claim 1 , wherein the microcontroller is programmed to drive the excitation circuit using a pulse width modulation technique, the excitation circuit being capable of supplying the coil with a modulated supply voltage.

7. The switchgear according to claim 1 , wherein the microcontroller is programmed to implement, after having ordered the switching of the relay following reception of a control order, steps of:
determining a previously received prior switching order,
determining a flow state of electric current to the electrical load by way of the electrical contacts of the relay, said state being able to indicate the absence or the presence of a current,
estimating a state of the relay on the basis of predefined rules and depending on the determined current flow state and on the prior switching order.

8. The switchgear according to claim 1 , wherein the microcontroller is programmed to implement, after having ordered the switching of the relay following reception of a control order, steps of:
measuring time (Δt_m) necessary for the switching of the relay;
comparing the measured time (Δt_m) with a known switching time value (Δt) of the relay, in order to determine whether the measured time (Δt_m) is different from the known switching time value (Δt);
updating the known switching time value (Δt), on the basis of a value of the measured time (Δt_m), only if the measured time (Δt_m) is determined as being different from the known switching time value (Δt).

9. The switchgear according to claim 1 , wherein the microcontroller is programmed to implement steps of:
identifying a type of the electrical load;
choosing a strategy for synchronizing the switching depending on the identified load type;
following reception of a switching order, implementing the chosen synchronization strategy, said implementation including measuring at least one electrical variable between power supply terminals of the electrical load in order to detect a switching condition corresponding to the chosen synchronization strategy;
tripping the switching of the relay when a switching condition corresponding to this said switching strategy is identified on the basis of the at least one measured electrical variable, the tripping of the switching of the relay being prevented, at least temporarily, as long as a switching condition corresponding to this said switching strategy is not identified.

10. The switchgear according to claim 1 , wherein the logic stage comprises a radio communication interface capable of being connected to a radio antenna, said radio antenna being positioned outside a housing of the switchgear and connected to the interface.

11. The electrical assembly comprising an electrical load, an electric power source capable of delivering an electric supply voltage, and electric current switchgear, the switchgear being connected between the electrical load and the electric power source and comprising a controllable relay whose separable electrical contacts selectively connect the power supply terminals of the electrical load to the source or, alternately, electrically isolate them from the source, the electrical assembly wherein the switchgear is in accordance with claim 1 .

Assignees

• Schneider Electric Ind Sas

Inventors

• Urankar Lionel
• Follic Stephane
• Rizzuto Silvio

Classifications

• H01H47/02 Primary

  for modifying the operation of the relay · CPC title

• H01H47/22

  for supplying energising current for relay coil · CPC title

• H01H47/325

  by switching regulator · CPC title

• H01H47/226 Primary

  for bistable relays · CPC title

• H01H2047/025

  with taking into account of the thermal influences, e.g. change in resistivity of the coil or being adapted to high temperatures · CPC title