Communication cable having single twisted pair of insulated wires

Patent metadata

Field	Value
Publication number	US-10825577-B2
Application number	US-201916716146-A
Country	US
Kind code	B2
Filing date	Dec 16, 2019
Priority date	Mar 31, 2016
Publication date	Nov 3, 2020
Grant date	Nov 3, 2020

Abstract

A communication cable that has a reduced diameter while ensuring a required magnitude of characteristic impedance. The communication cable contains a twisted pair that contains a pair of insulated wires, twisted with each other and a sheath covering the twisted pair. Each of the insulated wires, contains a conductor that has a tensile strength of 400 MPa or higher and an insulation coating that covers the conductor. The sheath is made of an insulating material having a dielectric tangent of 0.0001 or higher. The communication cable 1 has a characteristic impedance of 100±10 Ω.

First claim

The invention claimed is:

1. A communication cable, comprising:
a single twisted pair consisting of one pair of insulated wires twisted with each other, each of the insulated wires comprising:
a conductor that has a tensile strength of 400 MPa or higher; and
an insulation coating that covers the conductor;

an insulated sheath that covers the single twisted pair; and
a gap between an inner surface of the insulated sheath and the insulated wires constituting the single twisted pair, the communication cable having a characteristic impedance of 100±10 Ω;
each of the insulated wires contacts the inner surface of the insulated sheath and also contacts an outer surface of the other one of the insulated wires of the single twisted pair;
a total area of the gap occupies 30% or less of an area of a region surrounded by an outer surface of the insulated sheath in a section of the communication cable crossing an axis of the cable; and
the insulated sheath is a loose jacket that directly surrounds the single twisted pair and is without a shield made of conductive material located on either an outer surface or an inner surface of the insulated sheath.

2. The communication cable of claim 1 , wherein the single twisted pair has a twist pitch of 45 times of an outer diameter of each of the insulated wires or smaller.

3. The communication cable of claim 1 , wherein the single twisted pair has a twist pitch of 26 times of an outer diameter of each of the insulated wires or larger.

4. The communication cable of claim 1 , wherein each of the insulated wires has an outer diameter of 0.95 mm or smaller.

5. The communication cable of claim 1 , wherein each of the insulated wires has an eccentricity ratio of 65% or higher, the eccentricity ratio is calculated as ((a smallest insulation thickness/a largest insulation thickness)×100%).

6. The communication cable of claim 1 , wherein each of the insulated wires is not wrenched about a twist axis of the insulated wire so that along at least a portion of the insulated wire, with respect to its own axis, the insulated wire does not change its relative up-down or left-right orientation along the twist axis.

7. A communication cable, comprising:
a single twisted pair consisting of one pair of insulated wires twisted with each other, each of the insulated wires comprising:
a conductor that has a tensile strength of 400 MPa or higher; and
an insulation coating that covers the conductor;

an insulated sheath that covers the single twisted pair; and
a gap between an inner surface of the insulated sheath and the insulated wires constituting the single twisted pair, the communication cable having a characteristic impedance of 100±10 Ω;
each of the insulated wires contacts the inner surface of the insulated sheath and also contacts an outer surface of the other one of the insulated wires of the single twisted pair;
a total area of the gap occupies 30% or less of an area of a region surrounded by an outer surface of the insulated sheath in a section of the communication cable crossing an axis of the cable; and
each of the insulated wires has a line length, a difference between the two line lengths of the pair of insulated wires (line length difference) in 1 m of the single twisted pair is 3 mm or smaller.

8. The communication cable of claim 1 , wherein the conductor of each of the insulated wires has a conductor resistance of 150 mΩ/m or higher and 210 mΩ/m or lower.

9. The communication cable of claim 1 , wherein the conductor of each of the insulated wires has a breaking elongation of 7% or higher.

10. The communication cable of claim 1 , wherein the conductor of each of the insulated wires has an outer diameter of 0.45 mm or smaller.

11. The communication cable of claim 1 , wherein the conductor of each of the insulated wires has a cross-sectional area of 0.08 mm 2 or larger and 0.22 mm 2 or smaller.

12. The communication cable of claim 1 , wherein the conductor of each of the insulated wires has a plurality of elemental wires stranded together that include one or more types of elemental wires, at least one of the one or more types of elemental wires is made of a copper alloy.

13. The communication cable of claim 1 , wherein the conductor of each of the insulated wires is made of a first copper alloy or a second copper alloy,
the first copper alloy comprises:
0.05 mass % or more and 2.0 mass % or less of Fe;
0.02 mass % or more and 1.0 mass % or less of Ti;
0 mass % or more and 0.6 mass % or less of Mg; and
a balance being Cu and unavoidable impurities,
the second copper alloy comprises:
0.1 mass % or more and 0.8 mass % or less of Fe;
0.03 mass % or more and 0.3 mass % or less of P;
0.1 mass % or more and 0.4 mass % or less of Sn; and
a balance being Cu and unavoidable impurities.

14. The communication cable of claim 1 , wherein the insulation coating of each of the insulated wires has a dielectric tangent of 0.001 or lower when measured at a frequency in a range of 1 to 50 MHz, in air, and at room temperature.

15. The communication cable of claim 1 , wherein the insulation coating of each of the insulated wires has a thickness of 0.15 mm or larger and 0.30 mm or smaller.

16. The communication cable of claim 1 , wherein the insulated sheath is made of an insulating material having a dielectric tangent of 0.0001 or higher when measured at a frequency in a range of 1 to 50 MHz, in air, and at room temperature.

17. The communication cable of claim 16 , wherein the dielectric tangent of the insulated sheath is higher than a dielectric tangent of the insulation coating of each of the insulated wires when measured at a frequency in a range of 1 to 50 MHz, in air, and at room temperature.

18. The communication cable of claim 1 , wherein the insulated sheath has an adhesion strength of 4 N or higher to the insulated wires.

19. The communication cable of claim 1 , wherein the insulated sheath has a thickness of 0.20 mm or larger and 1.0 mm or smaller.

20. The communication cable of claim 1 , wherein the insulated sheath is a loose jacket and directly surrounds the single twisted pair without a shield made of conductive material or any other member located between the insulated sheath and the single twisted pair.

21. The communication cable of claim 1 , wherein the total area of the gap occupies 8% or more of the area of the region surrounded by the outer surface of the insulated sheath in the section of the communication cable crossing the axis of the cable.

22. The communication cable of claim 1 , wherein the total area of the gap occupies 26% or more of an area of a region surrounded by an inner surface of the insulated sheath in a section of the communication cable crossing the axis of the cable.

23. The communication cable of claim 1 , wherein the communication cable has a breaking strength of 100 N or higher.

24. The communication cable of claim 1 , wherein the communication cable has a transmission mode conversion of 46 dB or higher at a frequency of 50 MHz.

Assignees

• Autonetworks Technologies Ltd
• Sumitomo Wiring Systems
• Sumitomo Electric Industries

Inventors

• UEGAKI Ryoma
• Taguchi Kinji

Classifications

• H01B11/02 Primary

  Cables with twisted pairs or quads · CPC title

• H01B11/002

  Pair constructions · CPC title

• H01B7/0291 Primary

  comprising two or more layers of insulation having different electrical properties · CPC title

• H01B7/02

  Disposition of insulation · CPC title

• H01B7/0009

  Details relating to the conductive cores · CPC title