Methods and systems for nondestructive material inspection

Patent metadata

Field	Value
Publication number	US-10823701-B2
Application number	US-201816165024-A
Country	US
Kind code	B2
Filing date	Oct 19, 2018
Priority date	Nov 13, 2017
Publication date	Nov 3, 2020
Grant date	Nov 3, 2020

Abstract

A method for determining one or more material conditions of a hysteretic ferromagnetic material and/or a nonhysteretic material can include interrogating the hysteretic ferromagnetic material and/or the nonhysteretic material with an input time varying magnetic field and detecting a magnetic response and/or acoustic response over time from the hysteretic ferromagnetic material and/or the nonhysteretic material. The method can also include determining a time dependent nonlinear characteristic of the received magnetic response and/or acoustic response and correlating the time dependent nonlinear characteristic of the received magnetic response or acoustic response to one or more material conditions of the material.

First claim

The invention claimed is:

1. A method for determining material conditions of at least one hysteretic ferromagnetic material and/or at least one nonhysteretic material, comprising:
interrogating the hysteretic ferromagnetic material and/or the nonhysteretic material with an input time varying magnetic field;
detecting a magnetic response and/or acoustic response over time from the hysteretic ferromagnetic material and/or the nonhysteretic material;
determining a time dependent nonlinear characteristic of the received magnetic response and/or acoustic response; and
correlating the time dependent nonlinear characteristic of the received magnetic response and/or acoustic response to one or more material conditions of the material, wherein the one or more material conditions of the material comprises a material phase, and wherein the material includes at least one hysteretic ferromagnetic material.

2. The method of claim 1 , wherein the interrogation magnetic field includes additional magnetic fields.

3. The method of claim 2 , wherein the additional magnetic fields includes a constant DC magnetic field.

4. The method of claim 1 , wherein the interrogation magnetic field includes a degaussing magnetic field.

5. The method of claim 1 , wherein the one or more material conditions of the material comprises the presence of a nonhysteretic material, and wherein the material includes at least one hysteretic ferromagnetic material.

6. The method of claim 1 , wherein determining the time dependent non-linear characteristic includes performing a frequency domain analysis that includes power spectral density analysis of the received magnetic response and/or acoustic response to create power spectral density data.

7. The method of claim 6 , wherein determining the time dependent non-linear characteristic includes determining one or more harmonic peak values of the power spectral density data.

8. The method of claim 7 , wherein determining the one or more harmonic peak values includes determining one or more harmonic coefficients of the spectral density data.

9. The method of claim 8 , wherein determining the one or more harmonic coefficients and/or peak values includes determining odd harmonic coefficients and/or peak values of the spectral density data.

10. The method of claim 9 , wherein determining the odd harmonic coefficients and/or peak values includes determining 3rd and/or 5th harmonics of the spectral density data.

11. The method of claim 10 , wherein correlating the time dependent nonlinear characteristic includes comparing and correlating the 3rd and/or 5th harmonics to the one or more material conditions.

12. The method of claim 7 , wherein determining the one or more harmonic coefficients and/or peak values includes determining even harmonic coefficients and/or peak values of the spectral density data.

13. The method of claim 12 , wherein determining the even harmonic coefficients and/or peak values includes determining 2nd harmonics of the spectral density data.

14. The method of claim 13 , wherein the correlating the time dependent nonlinear characteristic includes comparing and correlating 2nd harmonics to additional materials information including magnetization state of the materials and the pre-existing residual magnetization of the materials.

15. The method of claim 1 further comprising:
wherein the one or more material conditions of the material are one or more first material conditions of the material;
repeating the steps of interrogating, detecting, determining, and correlating with the input time varying magnetic field in a different configuration to produce one or more material second conditions of the material; and
combining the one or more first material conditions and one or more material second conditions of the material to produce combined data set that represents the one or more material conditions.

16. A non-transitory computer readable medium, comprising instructions for performing a method, the method comprising:
interrogating a hysteretic ferromagnetic material and/or a nonhysteretic material with an input time varying magnetic field;
detecting a magnetic response and/or acoustic response over time from magnetic sensors and/or acoustic sensors;
determining a time dependent non-linear characteristic of the received magnetic response and/or acoustic response; and
correlating the time dependent nonlinear characteristic of the received magnetic response and/or acoustic response to one or more material conditions of the material, wherein the one or more material conditions of the material comprises a material phase, and wherein the material includes at least one hysteretic ferromagnetic material.

17. The non-transitory computer readable medium of claim 16 , wherein determining the time dependent non-linear characteristic includes performing a frequency domain analysis that includes power spectral density analysis of the received magnetic response and/or acoustic response to create frequency domain data that includes power spectral density data.

18. A device for detecting material conditions of at least one hysteretic ferromagnetic material and/or at least one nonhysteretic material, comprising:
at least one magnetic transmitter configured to output an interrogation time varying magnetic field;
at least one magnetic sensor and/or acoustic sensor configured to receive a magnetic response and/or acoustic response, and to convert the magnetic response and/or acoustic response into magnetic response signals and/or acoustic response signals; and
a processor, configured to execute a method, the method comprising
detecting the magnetic signals and/or acoustic response signals over time from at least one magnetic sensor and/or acoustic sensor;
determining a time dependent non-linear characteristic of the magnetic signals and/or acoustic signals; and
correlating the time dependent nonlinear characteristic of the magnetic signals and/or acoustic signals to one or more material conditions of the material, wherein the one or more material conditions of the material comprises a material phase, and wherein the material includes at least one hysteretic ferromagnetic material.

19. The device of claim 18 , wherein the interrogation magnetic field includes additional magnetic fields.

20. The device of claim 19 , wherein the additional magnetic fields include a constant DC magnetic field.

21. The device of claim 18 , wherein the device includes an output device configured to indicate to a user the one or more conditions of the material.

22. The device of claim 18 , wherein the at least one magnetic sensor and/or acoustic sensor is 4 copies of magnetic sensors and/or acoustic sensors at different locations around and/or paired with each of the at least one magnetic transmitter.

23. The device of claim 18 , wherein the at least one magnetic sensor and/or acoustic sensor is 8 copies of magnetic sensors and/or acoustic sensors at different locations around and/or paired with each of the at least one magnetic transmitter.

Assignees

• Exxonmobil Res & Eng Co

Inventors

• Feng Lang
• Li Qiuzi
• Deckman Harry W
• Chaikin Paul M
• Thirumalai Neeraj S
• Ling Shiun

Classifications

• G01N27/9013

  Arrangements for scanning · CPC title

• G01N29/04 Primary

  Analysing solids (using acoustic emission techniques G01N29/14) · CPC title

• G01N27/9006 Primary

  Details, e.g. in the structure or functioning of sensors · CPC title

• G01N27/82 Primary

  for investigating the presence of flaws · CPC title

• G01N29/2412

  using the magnetostrictive properties of the material to be examined, e.g. electromagnetic acoustic transducers [EMAT]; (investigating the presence of flaws using eddy currents G01N27/90, magnetostrictive transducers B06B1/08, measuring magnetostrictive properties G01R33/18) · CPC title